Honda Element. Manual - part 630

Fig. 82: Exploded View Of Mainshaft 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

Special Tools Required  



Driver handle 07746-0030100  

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Attachment, 30 mm I.D. 07746-0030300  

1. Clean all parts in solvent, dry them, and apply manual transmission fluid (MTF) to all contact surfaces 

except the 3rd/4th and 5th synchro hubs.  

2. Install the needle bearing and 3rd gear on the mainshaft.  

3. Install the double cone synchro assembly (A) by aligning the synchro cone fingers (B) with the holes in 

3rd gear (C), then install the synchro spring (D). 

NOTE:

Refer to the EXPLODED VIEW, as needed, during this procedure.

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

Fig. 83: Identifying Double Cone Synchro Assembly, Synchro Cone Fingers, 3rd Gear And Synchro 
Spring 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

4. Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 

3rd/4th synchro hub (C). 

Fig. 84: Identifying 3rd/4th Synchro Hub, Synchro Ring Fingers And 3rd/4th Synchro Hub 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

5. Install the 3rd/4th synchro hub (A) using the 40 mm I.D. driver (B). 

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

Fig. 85: Identifying 3rd/4th Synchro Hub 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

6. Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and 3rd/4th 

synchro hub. After installing, check the operation of the 3rd/4th synchro hub set. 

Fig. 86: Identifying 3rd/4th Synchro Sleeve And Stops 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

7. Install the synchro spring (A). 

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

Fig. 87: Identifying Synchro Spring 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

8. Install the double cone synchro assembly (B) by aligning the synchro ring fingers (C) with the grooves in 

the 3rd/4th synchro hub (D).  

9. Install 4th gear (A) by aligning the synchro cone fingers (B) with holes in 4th gear (C). 

Fig. 88: Identifying 4th Gear, Synchro Cone Fingers And 4th Gear 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

10. Install the needle bearings, 4th/5th gear distance collar, 5th gear, and synchro spring and ring.  

11. Install the 5th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 5th 

synchro hub. 

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element