Daewoo Musso. Manual - part 287

5C-4  CLUTCH

Checks

Oily Facing

Hard or Faulty Facing

Burnt Torsion Spring

Faulty Pressure Plate

Bent Clutch Diaphragm Spring

Hard or Bent Flywheel

Engine Mounts Loose or Burnt Lever

Action

Adjust Pedal Freeplay

Repair Release Cylinder

Repair or Replace

Repair as Necessary

Replace

Checks

Excessive Clutch Pedal Free play

Faulty Clutch Release Cylinder

Worn Disc, Excessive Run-out, Damaged Lining

Dirty or Burred Splines on Input Shaft or Clutch Disc

Damaged Clutch Pressure Plate

Checks

Vibration or Excessive Run-out of Disc

Rust or Wear of Disc Spline

Oily Facing

Damaged Diaphragm Spring

Excessive Clutch Pedal Free play

DIAGNOSIS

CLUTCH SLIPS

Checks

Excessive Wear of Facing

Hard or Oily Facing

Damaged Pressure Plate or Flywheel

Damaged or Burnt Diaphragm Spring

Clutch Pedal Free play Insufficient

Faulty Operation of Clutch Pedal

Worn or Damaged Clutch Disc

Action

Replace

Repair or Replace

Replace

Replace

Adjust

Repair or Replace

Replace

POOR DISENGAGEMENT

Action

Replace

Repair or Replace

Repair or Replace

Replace

Adjust

HARD TO SHIFT OR WILL NOT SHIFT

CLUTCH CHATTERS WHEN STARTING

Action

Repair or Replace

Replace

Replace

Replace

Replace

Repair or Replace

Tighten or Replace

CLUTCH  5C-5

Checks

Poor Lubrication on Clutch Cable

Poor Lubrication on Pedal Shaft

Poor Lubrication on Clutch Pedal

Not Using the Clutch

After Disengagement

When Disengaging

DIFFICULT PEDAL OPERATION

Action

Lubricate or Replace

Lubricate or Replace

Repair

CLUTCH NOISY

Checks

Action

Adjust

Replace

Replace

Replace

Repair

Replace

Insufficient Clutch Pedal Free play

Excessive Wear of Facing

Worn or Damaged Release Bearing

Poor Lubrication Contact Surface of Bearing

Faulty Installation of Clutch Assembly or Bearing

Damaged Pilot Bushing

Clutch Pedal is Partially Depressed
and Vehicle Speed is Reduced

5C-6  CLUTCH

COMPONENT LOCATOR

CLUTCH ASSEMBLY

1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Release Bearing
5 Release Fork Pivot
6 Release Cylinder
7 Release Fork Boot

8 Bolt
9 Release Fork

10 Bolt

11 Spring Lock Washer

12 Transmission Input Spline
13 Release Bearing Contacting Surface
14 Contacting Point of Release Fork and Pivot

Notice

Apply the long-term grease (DBL 6811.00) to No.12,13 and 14.

CLUTCH  5C-7

PEDAL AND MASTER CYLINDER

1 Clutch Pedal
2 Clutch Master Cylinder
3 Clutch Tube
4 Clutch Oil Chamber

5 Clutch Tube
6 Clutch Hose
7 Clutch Release Cylinder