Daewoo Musso. Manual - part 90

OM600 ENGINE MECHANICAL  1B3-67

Installation Procedure

1. Thoroughly clean the sealing surface and apply sealant.

2. Install the timing case cover.

Notice

Bolts arrangement

1.M6  x 60

2.M6  x 70

3.M6  x 40

3. Tighten the socket bolts in the chain box.

Tightening Torque

10 Nm

Tightening Torque

23 Nm

4. Tighten the oil pan bolts.

Tightening Torque

10 Nm

10 Nm

23 Nm

Socket bolt

M6 bolt

M8 bolt

1B3-68  OM600 ENGINE MECHANICAL

Tightening Torque

25 Nm

5. Install the flange, vibration damper and crankshaft belt

pulley.

Notice

Replace front radial seal if necessary.

6. Install the alternator bracket.

25 Nm

Front

Side

7. Install the alternator

Tightening Torque

Upper - 25 Nm

Low  - 25 Nm

8. Install the cylinder head cover.

Tightening Torque

10 Nm

9. Tighten the injection pump mounting bolts.

Tightening Torque

23 Nm

OM600 ENGINE MECHANICAL  1B3-69

10. Install the fuel filter.

11. Install the vacuum pump.

12. Install the power steering pump.

13. Install the power steering pump pulley.

Tightening Torque

25 Nm

Tightening Torque

10 Nm

Tightening Torque

23 Nm

Tightening Torque

32 Nm

14. Install the guide pulley bracket.

Tightening Torque

9 Nm

1B3-70  OM600 ENGINE MECHANICAL

15. Install the guide pulley (22) and fit the closing cover (20).

16. Replace the gasket (3) and install the cylinder head cover

(2).

17. Install the cooling fan belt pulley and fan clutch.

18. Install the belt tensioning device and then install the belt.

19. Install the cooling fan.

20. Fill the engine oil and check oil leaks by running the engine.

Tightening Torque

23 Nm

Tightening Torque

10 Nm