Daewoo Matiz (2003 year). Manual - part 170

5C – 8  CLUTCH

D13C5071

Installation Procedure

1. Install in the reverse order of removal.

2. Install the input shaft bearing using the input shaft

bearing installer 09925–98210 and the flywheel hold-
er 09924–17810.

D13C508B

3. Install the pressure plate and the clutch disc.

D

Install the clutch disc.

D

Install the pressure plate (1).

D

Align the pressure plate and the clutch disc onto the
flywheel using the clutch center guide DW210–010
and the flywheel holder 09924–17810.

D

Install the pressure plate bolts.

Tighten

Tighten the bolts to 18–28 N

S

m (13–21 lb-ft).

D103C510

D103C509

CLUTCH RELEASE BEARING, SHAFT
AND BUSHING

Tools Required

09923–46040

Bushing Joint Pipe

09925–48220

Bushing Remover/Installer

09930–30102

Sliding Shaft

09943–88211

Bushing, Bearing Installer

Removal Procedure

1. Remove the transaxle from the vehicle. Refer to Sec-

tion 5B, Manual Transaxle.

2. Remove the release arm. Refer to “Clutch Release

Arm” in this section.

3. Remove the release bearing.

4. Remove the release shaft and bushing.

D

Remove the bushing (No.2) and seal using the
bushing remover 09925–48220 and hammer.

D

Remove the release shaft (1).

CLUTCH  5C – 9

D103C511

D

Insert the tap (M14X1.5) to the busing (No.1) (2).

D13C512A

D

Insert the bushing joint pipe 09923–46040 to the
tab.

D

Connect the sliding shaft 09930–30102 to the end
of the bushing joint pipe 09923–46040.

D

Remove the bushing (No.1) by pulling.

D103C513

Inspection Procedure – Release Bearing
and Shaft

1. Release bearing inspection

D

Check for noisy, worn and damaged release bear-
ing.

D

Check for a grabbing rotation of release bearing.

D

Replace the release bearing if necessary.

D103C514

2. Release shaft inspection

D

Check for a warped shaft (1).

D

Check for a worn fork (2).

D

Replace the shaft if necessary.

5C – 10  CLUTCH

D103C515

Installation Procedure

1. Install in the reverse order of removal.

2. Install the release shaft bushing (No.1) using the

bushing joint pipe 09923–46040, bushing, bearing in-
staller 09943–88211 and a hammer.

D103C516

3. Install the release shaft bushing (No.2) and seal using

the bushing remover/installer 09925–48220 and a
hammer.

D103C517

4. Install the release bearing.

D

Coat the spline of transaxle input shaft with multi–
purpose grease (1).

D

Coat the release bearing bore and the connecting
of release shaft with multi–purpose grease (2).

D

Install the release bearing.

D103C518

CLUTCH RELEASE ARM

Removal Procedure

1. Disconnect the clutch cable.

D

Remove the adjusting nut (1).

D

Disconnect the cable (2).

CLUTCH  5C – 11

D103C519

2. Remove the clutch release arm.

D

Remove the bolt and nut (1).

D

Remove the release arm (2).

D13C520A

Installation Procedure

1. Install in the reverse order of removal.

2. Install the clutch release arm.

D

Install the clutch release arm matching to punched
mark (1).

Tighten

Tighten the bolt and nut to 10–16 N

S

m (7.5–12 lb-ft).

3. Adjust the clutch cable. Refer to “Diagnosis” in this

section.

D103B506

CLUTCH CABLE

(Left–Hand Drive Shown, Right–Hand
Drive Similar)

Removal Procedure

1. Disconnect the clutch cable from the transaxle.

D

Remove the adjusting nut (1).

D

Disconnect the cable from the wire clip (2).

D

Pull and remove the cable from the transaxle
mount hole (3).

D13C5211

2. Disconnect the clutch cable from the pedal.

D

Pull upward and disconnect the cable from the
pedal hook (1).