Daewoo Matiz (2003 year). Manual - part 168

FIVE-SPEED MANUAL TRANSAXLE  5B – 55

SPECIAL TOOLS TABLE (Cont’d)

D13B112A

DW220–020A–01

Differential Bearing

Puller

D13B113A

DW220–020A–02

Differential Bearing

Plate Adapter

D13B114A

DW220–020A–03

Differential Bearing

Plate Adapter

D103B102

DW220–031

Transaxle Remove/

Install Support

D103B108

KM466–A

Gear, Bearing Remover

/ Installer

D103B111

KM519

Oil Seal Installer

SECTION 5C

CLUTCH

CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.

TABLE OF CONTENTS

Description and Operation

5C-2

. . . . . . . . . . . . . . . . . . 

Driving Members

5C-2

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Driven Members

5C-2

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Operating Members

5C-2

. . . . . . . . . . . . . . . . . . . . . . . 

Component Locator

5C-3

. . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Components

5C-3

. . . . . . . . . . . . . . . . . . . . . . . . 

Diagnostic Information and Procedures

5C-4

. . . . . 

General Diagnosis

5C-4

. . . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Pedal Operation

5C-5

. . . . . . . . . . . . . . . . . . . . 

Clutch Cable Adjustment

5C-5

. . . . . . . . . . . . . . . . . . . 

Repair Instruction

5C-6

. . . . . . . . . . . . . . . . . . . . . . . . . . 

On-Vehicle Service

5C-6

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Pressure Plate, Clutch Disc and
Input Shaft Bearing

5C-6

. . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Release Bearing, Shaft and Bushing

5C-8

. . . 

Clutch Release Arm

5C-10

. . . . . . . . . . . . . . . . . . . . . . 

Clutch Cable

5C-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Pedal

5C-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Specifications

5C-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Specifications

5C-13

. . . . . . . . . . . . . . . . . . . . 

Fastener Tightening Specifications

5C-13

. . . . . . . . . . 

Special Tools

5C-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Special Tools Table

5C-14

. . . . . . . . . . . . . . . . . . . . . . . 

5C – 2  CLUTCH

DESCRIPTION AND OPERATION

DRIVING MEMBERS

The driving members consist of two flat surfaces ma-
chined to a smooth finish. One of these is the rear face
of the engine flywheel, and the other is the pressure
plate. The pressure plate is fitted into a steel cover,
which is bolted to the flywheel.

DRIVEN MEMBERS

The driven member is the clutch disc with a splined hub
which is free to slide lengthwise along the splines of the
input shaft, but which drives the input shaft through
these same splines.

The driving and driven members are held in contact by
spring pressure. This pressure is exerted by a dia-
phragm spring in the pressure plate assembly.

OPERATING MEMBERS

The clutch release system consists of the clutch pedal,
the clutch release shaft, the clutch cable, the release
arm and the release bearing. When pressure is applied
to the clutch pedal, the clutch release shaft pushes
against the release bearing by rotating. The bearing
then pushes against the diaphragm spring in the pres-
sure plate assembly, thereby releasing the clutch.

CLUTCH  5C – 3

COMPONENT LOCATOR

CLUTCH COMPONENTS

D13C4011

1 Clutch Disc
2 Pressure Plate
3 Release Bearing
4 Release Shaft
5 Release Shaft Bushing (No.1)
6 Release Shaft Bushing (No.2)

7 Release Shaft Seal
8 Release Arm
9 Clutch Cable Adjusting Nut

10 Clutch Cable

11 Clutch Pedal