DAF LF45, LF55 Series. Manual - part 179

 

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DAF LF45, LF55 Series. Manual - part 179

 

 

©

 200505

4-3

Checking and adjusting

BE ENGINE COOLING SYSTEM

ΛΦ45/55 series

2

3

4.3 INSPECTION, VISCOUS FAN CLUTCH

Do not run the engine in an enclosed 

or unventilated area. Make sure 

exhaust fumes are properly 

extracted. Remain at a safe distance 

from rotating and/or moving 

components.

Testing with a cold engine
During this test, the slip in the viscous fan clutch 

is measured while the clutch is not operating. 

This test must be carried out when the engine is 

"cold" (coolant temperature approximately 50

C).

1.

Check the coolant level, and top up as 

necessary.

2.

Start the engine and run it at idling speed for 

at least 5 minutes.

Then use an optical rev counter to measure 

the fan speed at different engine speeds 

(from idling to maximum engine speed). 

During this test procedure, the speed of the 

fan should be approx. 600 to 1100 rpm.

Testing with a warm engine
This test checks whether the bimetallic strip starts 

opening the valve at an operating temperature of 

85 - 95

C.

1.

Check the coolant level, and top up as 

necessary. Be careful when topping up the 

coolant of a warm engine.

2.

Take a sheet of cardboard with a 100 mm 

hole, as shown in the drawing opposite, and 

place it in front of the radiator, with the hole 

in front of the viscous clutch.

3.

Check that the gearbox is in neutral.

4.

Bring the cooling system to operating 

temperature.

5.

Allow the fan drive flange to run at a speed of 

1000 rpm. Then use an optical rev counter to 

determine the difference between the 

rotating speeds of the fan and the drive 

flange. The speeds will differ as a result of 

slip in the viscous clutch. When the clutch is 

fully engaged, the slip must not exceed 10%. 

If it is more, the viscous fan clutch must be 

replaced.

}

100

550

300

525

300

M201167

BE ENGINE COOLING SYSTEM

4-4

©

 200505

Checking and adjusting

3

ΛΦ45/55 series

2

©

 200505

5-1

Removing and installing

BE ENGINE COOLING SYSTEM

ΛΦ45/55 series

2

3

5. REMOVING AND INSTALLING

5.1 REMOVAL AND INSTALLATION, COOLANT PUMP

Removing the coolant pump
1.

Drain the coolant. See "Draining and filling".

2.

Remove the poly-V-belt.

3.

Remove the attachment bolts from the 

coolant pump and remove it.

Installing the coolant pump
1.

Thoroughly clean the sealing surfaces of the 

coolant pump and the cylinder block.

2.

Fit a new O-ring to the coolant pump.

3.

Install the coolant pump and tighten the 

attachment bolts to the specified torque. See 

"Technical data".

4.

Fit the poly-V-belt.

5.

Fill the cooling system. See "Draining and 

filling".

M201137

BE ENGINE COOLING SYSTEM

5-2

©

 200505

Removing and installing

3

ΛΦ45/55 series

2

5.2 REMOVAL AND INSTALLATION, THERMOSTAT

Removing the thermostat
1.

Drain the coolant. See "Draining and filling".

2.

Remove the water hose between the 

thermostat housing and the radiator.

3.

Remove the thermostat housing attachment 

bolts.

4.

Remove the thermostat housing.

5.

Remove the thermostat.

Installing the thermostat
1.

Fit a new sealing ring to the thermostat.

2.

Fit the thermostat in the thermostat housing.

3.

Fit the thermostat housing onto the cylinder 

head.

4.

Fit the thermostat housing attachment bolts. 

Tighten the attachment bolts to the specified 

torque. See 'Technical data'.

5.

Fit the water hose between the thermostat 

housing and the radiator.

6.

Fill the cooling system. See "Draining and 

filling".

M201156

 

 

 

 

 

 

 

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