Index Chrysler Chrysler TOWN & COUNTRY, VOYAGER, Dodge Caravan - service repair manual 2001-2007 year
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(1) Install the pulley with Installer C-4063 (Fig. 15). Do not use the tool adapters. (2) Ensure that the tool and the pulley remain aligned with the pump shaft. Prevent the pulley from (3) Install the pulley until it is flush with the end of the power steering pump shaft (Fig. 16). (4) Install the power steering pump on the vehicle. INSTALLATION INSTALLATION - PUMP (2.4L ENGINE) (1) Install power steering pump back in vehicle using the reverse order of its removal through the (2) Install the power steering pump on its cast mounting bracket (Fig. 7), then install the nut and (3) Install the rear nut (Fig. 7). pulley and adjust (Refer to 7 - COOLING/ACCES- (5) Tighten the two adjustment slot bolts and the one pivot bolt to 54 N·m (40 ft. lbs.) torque. (6) Install the accessory drive splash shield. NOTE: Before installing power steering fluid pres- (7) Install the power steering fluid pressure line onto the output fitting of the power steering pump (8) Install the power steering fluid low pressure return hose on the power steering pump low pressure (9) Install the power steering fluid supply hose on the power steering pump fluid fitting. Be sure hose CAUTION: Heat sleeve must cover entire rubber (10) Properly position the protective heat sleeve over the power steering return hose. Securely tie (11) Install the exhaust system (Fig. 4). Install all exhaust system isolators/hangers on the exhaust sys- (12) Connect the oxygen sensor wiring harness to the vehicle wiring harness. (13) Lower vehicle. negative battery post. (15) Perform the POWER STEERING PUMP INI- TIAL OPERATION procedure to properly fill and (16) Inspect for leaks. Fig. 15 Pulley Installation 1 - POWER STEERING PUMP DRIVE PULLEY Fig. 16 Pulley To Pump Shaft Location 1 - PULLEY 19 - 42 PUMP RS PUMP (Continued) |