Index Chrysler Chrysler Sebring, Stratus sedan, Sebring Convertible - service repair manual 2001-2007 year
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FUEL SYSTEM/FUEL DELIVERY - STANDARD (2) Disconnect negative battery cable. ENGINE - STANDARD PROCEDURE). (4) Remove throttle body air inlet hose and air cleaner housing assembly. (5) Remove intake manifold (Refer to 9 - ENGINE/ MANIFOLDS/INTAKE MANIFOLD - REMOVAL). (6) Disconnect heater hose from thermostat hous- ing. (7) Remove heater tube support bracket from cyl- inder head. (8) Disconnect camshaft position sensor electrical connector. (9) Disconnect EGR solenoid electrical connector (If equipped). (10) Raise vehicle on hoist. fold. (12) Remove accessory drive belts (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL). (13) Remove crankshaft damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - (14) Remove front timing belt cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN (15) Remove timing belt (Refer to 9 - ENGINE/ VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - REMOVAL). (16) Remove camshaft sprockets (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - REMOVAL). (17) Remove timing belt idler pulley and rear tim- ing belt cover. (18) Remove cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - REMOVAL). (19) Remove camshafts and rocker arms (Refer to 9 - ENGINE/CYLINDER HEAD/CAMSHAFT(S) - (20) Remove cylinder head bolts and remove cyl- inder head from engine block. (21) Inspect and clean cylinder head (Refer to 9 - ENGINE - STANDARD PROCEDURE). CLEANING To ensure engine gasket sealing, proper surface preparation must be performed, especially with the NOTE: Multi-Layer Steel (MLS) head gaskets require Remove all gasket material from cylinder head and block. (Refer to 9 - ENGINE - STANDARD PROCE- Clean all engine oil passages. INSPECTION (1) Cylinder head must be flat within 0.1 mm (0.004 in.) (Fig. 10). (2) Inspect camshaft bearing journals for scoring. (3) Remove carbon and varnish deposits from inside of valve guides with a reliable guide cleaner. (4) Using a small hole gauge and a micrometer, measure valve guides in 3 places top, middle and bot- (5) Check valve guide height (Fig. 12). Fig. 10 Checking Cylinder Head Flatness 1 - FEELER GAUGE Fig. 11 Checking Wear on Valve Guide—Typical 1 - TOP JR ENGINE 2.0L DOHC 9 - 27 CYLINDER HEAD (Continued) |