Index Chrysler Chrysler RG Voyager - service repair manual 2005 year

Content .. 1135 1136 1137 1138 ..

Chrysler RG Voyager. Manual - part 1137

SEAT BASE RISER - SECOND ROW - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

. . . . . . . . . . . . . . . . . . . . . . . . 159

SEAT CUSHION COVER/FOAM -SECOND ROW

- FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

. . . . . . . . . . . . . . . . . . . . . . . . 160

SEAT RECLINER/FORWARD FOLDING

MECHANISM -SECOND ROW -FOLD-IN-
FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

. . . . . . . . . . . . . . . . . . . . . . . . 161

SEAT CUSHION SIDE SHIELD - SECOND ROW

- FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

. . . . . . . . . . . . . . . . . . . . . . . . 162

SEAT GAS STRUT - SECOND ROW - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

. . . . . . . . . . . . . . . . . . . . . . . . 163

SEAT PROP ROD - SECOND ROW - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

. . . . . . . . . . . . . . . . . . . . . . . . 164

BUCKET SEAT BACK - QUAD BUCKET

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

. . . . . . . . . . . . . . . . . . . . . . . . 164

QUAD SEAT CUSHION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

. . . . . . . . . . . . . . . . . . . . . . . . 165

QUAD BUCKET SEAT SIDE SHIELD/CUP

HOLDER
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

. . . . . . . . . . . . . . . . . . . . . . . . 165

QUAD BUCKET SEAT SIDE SHIELD - NO CUP

HOLDER
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

. . . . . . . . . . . . . . . . . . . . . . . . 167

QUAD BUCKET SEAT RISER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

. . . . . . . . . . . . . . . . . . . . . . . . 167

BENCH SEAT BACK PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

. . . . . . . . . . . . . . . . . . . . . . . . 167

SEAT CUSHION COVER - QUAD BUCKET,

50/50 SPLIT, BENCH
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

. . . . . . . . . . . . . . . . . . . . . . . . 168

BENCH SEAT RISER - 50/50 SPLIT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

. . . . . . . . . . . . . . . . . . . . . . . . 169

BENCH SEAT RISER - SECOND ROW

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

. . . . . . . . . . . . . . . . . . . . . . . . 169

BENCH SEAT RISER - THIRD ROW

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

. . . . . . . . . . . . . . . . . . . . . . . . 169

SEAT BACK HINGE COVERS - QUAD BUCKET,

50/50 SPLIT, BENCH
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

. . . . . . . . . . . . . . . . . . . . . . . . 170

BENCH SEAT BACK HINGE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

. . . . . . . . . . . . . . . . . . . . . . 170

SYNCHRONIZING CABLE ADJUSTMENT

BENCH SEAT BACK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

. . . . . . . . . . . . . . . . . . . . . . . . 171

BENCH SEAT BACK COVER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

. . . . . . . . . . . . . . . . . . . . . . . . 172

BENCH SEAT TRACK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

. . . . . . . . . . . . . . . . . . . . . . . . 172

PLASTIC GROCERY BAG RETAINER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

. . . . . . . . . . . . . . . . . . . . . . . . 173

UNDER SEAT STORAGE BIN

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

. . . . . . . . . . . . . . . . . . . . . . . . 173

UNDER SEAT STORAGE BIN GUIDE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

. . . . . . . . . . . . . . . . . . . . . . . . 174

UNDER SEAT STORAGE BIN LOCK/LATCH

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

. . . . . . . . . . . . . . . . . . . . . . . . 174

LUMBAR SUPPORT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

. . . . . . . . . . . . . . . . . . . . . . . . 174

SEAT RISER LATCH LOCKING LINK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

. . . . . . . . . . . . . . . . . . . . . . . . 174

QUAD BUCKET SEAT SIDE SHIELD/CUP

HOLDER - FLAP AND SPRING ASSEMBLY
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

. . . . . . . . . . . . . . . . . . . . . . . . 175

BOTTOM OF SEAT CUSHION PAN PANEL-

THIRD ROW - FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

. . . . . . . . . . . . . . . . . . . . . . . . 175

HEADREST SLEEVE - THIRD ROW - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

. . . . . . . . . . . . . . . . . . . . . . . . 177

SEAT - THIRD ROW - FOLD-IN-FLOOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

. . . . . . . . . . . . . . . . . . . . . . . . 178

SEAT BACK COVER/FOAM - THIRD ROW -

FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

. . . . . . . . . . . . . . . . . . . . . . . . 180

RS

SEATS

23 - 127

SEAT BACK FRAME - THIRD ROW - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

. . . . . . . . . . . . . . . . . . . . . . . . 181

SEAT BELT CENTER LAP BELT - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

. . . . . . . . . . . . . . . . . . . . . . . . 181

SEAT BACK PANEL - THIRD ROW -FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

. . . . . . . . . . . . . . . . . . . . . . . . 182

SEAT BACKSTOW STRAP - THIRD ROW -

FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

. . . . . . . . . . . . . . . . . . . . . . . . 182

SEAT CUSHION COVER/FOAM - THIRD ROW -

FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

. . . . . . . . . . . . . . . . . . . . . . . . 183

SIDE SHIELD CUP HOLDER - FOLD-IN-FLOOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

. . . . . . . . . . . . . . . . . . . . . . . . 184

SEAT RECLINER/FOLD FORWARD

MECHANISM -THIRD ROW -FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

. . . . . . . . . . . . . . . . . . . . . . . . 184

THIRD ROW FOLD-IN-FLOOR SEAT LEG

RETRACTING CABLE
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

. . . . . . . . . . . . . . . . . . . . . . . . 186

CHILD SEAT MODULE, BENCH
SEAT

REMOVAL

(1) Close child restraint seat.
(2) Remove seat back cover. (Refer to 23 - BODY/

SEATS/SEAT BACK COVER - REMOVAL).

(3) Remove screws attaching child restraint seat

module hinges to seat back frame lower rail (Fig. 1).

(4) Return seat back to upright position.
(5) Disengage push in fasteners attaching upper

bolster to child restraint seat module (Fig. 2).

(6) Remove screws attaching top of module to seat

back frame upper rail (Fig. 3).

(7) Remove child restraint seat module from seat

back (Fig. 4).

Fig. 1 CHILD RESTRAINT SEAT LOWER HINGE

1 - CHILD RESTRAINT SEAT MODULE
2 - LOWER HINGE

Fig. 2 CHILD RESTRAINT SEAT UPPER BOLSTER

1 - UPPER BOLSTER
2 - CHILD RESTRAINT SEAT MODULE
3 - PUSH-IN FASTENER

Fig. 3 CHILD RESTRAINT SEAT UPPER SCREWS

1 - UPPER BOLSTER
2 - CHILD RESTRAINT SEAT MODULE

23 - 128

SEATS

RS

INSTALLATION

INSTALLATION

(1) Place child restraint seat module in position on

seat back (Fig. 4).

(2) Position seat back hinge interlock lever over

the top of the outboard child restraint seat hinge
(Fig. 5).

(3) Install screws attaching child restraint seat

module hinges to seat back frame lower rail (Fig. 1).

(4) Install screws attaching top of module to seat

back frame upper rail (Fig. 3). Tighten nuts to 7 N·m
(62 in. lbs.) torque.

(5) Install push in fasteners attaching upper bol-

ster to child restraint seat module (Fig. 2).

(6) Return seat back to folded position.
(7) Install seat back cover. (Refer to 23 - BODY/

SEATS/SEAT BACK COVER - INSTALLATION).

(8) Check belt for smooth operation and verify

interlock operation. Recliner should not operate with
child seat deployed.

SYNCHRONIZING CABLE ADJUSTMENT

NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.

(1) Remove seat from vehicle. Refer to Owner’s

Manual for proper procedures.

(2) Disengage cable from the recline mechanism by

pulling the cable end toward the front of the seat
(Fig. 6).

(3) Pull U-shaped locking tab on self-adjusting

mehcanism to disengage auto-adjust feature.

(4) Reattach

self-adjusting

mechanism,

pulling

against spring load to tighten cable.

(5) Press locking tab onto the adjusting mecha-

nism to lock into place.

Fig. 4 CHILD RESTRAINT SEAT MODULE

1 - 1ST REAR SEAT BACK
2 - CHILD RESTRAINT SEAT MODULE
3 - SEAT BACK HINGE INTERLOCK LEVER

Fig. 5 INTERLOCK LEVER

1 - CHILD RESTRAINT SEAT HINGE
2 - SEAT BACK HINGE INTERLOCK LEVER
3 - 1ST REAR SEAT BACK
4 - SEAT BACK FRAME RAIL

RS

SEATS

23 - 129

CHILD SEAT MODULE, BENCH SEAT (Continued)

QUAD CHILD SEAT

REMOVAL

(1) Remove the seat. Refer to Owner’s Manual for

proper procedures.

(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to

the seat (Fig. 8).

(4) Remove quad child seat from the seat.

INSTALLATION

(1) Place quad child seat in position.
(2) Install fasteners and tighten to 13.5 N·m (10 ft.

lbs.)

(3) Install seat back cover.
(4) Install seat in vehicle.

HEADREST

REMOVAL

(1) Lift head restraint to top of travel.
(2) Depress lock button on side of sleeve at top of

seat back (Fig. 9).

(3) Pull head restraint from top of seat back.

INSTALLATION

(1) Place head restraint in position.
(2) Depress lock button on side of sleeve at top of

seat back.

(3) Push heat restraint down into position.

Fig. 6 SYNCHRONIZING CABLE

1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE

Fig. 7 SEAT BACK COVER

1 - SEAT BACK COVER

Fig. 8 CHILD RESTRAINT SEAT BACK

1 - FASTENERS
2 - J-STRAPS
3 - FASTENERS

23 - 130

SEATS

RS

CHILD SEAT MODULE, BENCH SEAT (Continued)

Content .. 1135 1136 1137 1138 ..