Chrysler RG Voyager. Manual - part 1124

INSTALLATION

(1) Install the latch onto the glove box assembly.
(2) Assemble the glove box.
(3) Install the assembly screws.
(4) Engage hinge hooks into instrument panel and

pivot glove box upward.

(5) Push in sides of glove box bin and snap glove

box assembly into instrument panel.

(6) Close glove box door.

GLOVE BOX LATCH STRIKER

REMOVAL

(1) Open glove box door.
(2) Remove screws holding lock striker to instru-

ment panel.

(3) Remove glove box latch striker.

INSTALLATION

(1) Install the glove box latch striker.
(2) Install the screws holding latch striker to

instrument panel.

(3) Close glove box door.

INSTRUMENT PANEL
ASSEMBLY

REMOVAL

WARNING:

AVOID

PERSONAL

INJURY

DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM

BEFORE

ATTEMPTING

ANY

STEERING

WHEEL, STEERING COLUMN, AIRBAG, OCCUPANT
CLASSIFICATION

SYSTEM,

SEAT

BELT

TEN-

SIONER,

IMPACT

SENSOR,

INSTRUMENT

PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.

WARNING:

AVOID

PERSONAL

INJURY

DEATH ON VEHICLES EQUIPPED WITH THE OCCU-
PANT CLASSIFICATION SYSTEM (OCS), ONLY THE
OCCUPANT CLASSIFICATION MODULE (OCM) AND
THE SEAT CUSHION TRIM MAY BE SERVICED SEP-
ARATELY. ALL OTHER COMPONENTS OF THE PAS-

SENGER SIDE FRONT SEAT CUSHION ASSEMBLY
MUST BE SERVICED ONLY AS A COMPLETE FAC-
TORY-CALIBRATED, ASSEMBLED AND TAMPER-EV-
IDENT SERVICE REPLACEMENT PACKAGE. THIS
PACKAGE INCLUDES THE FRAME, SPRINGS, PAD,
BLADDER, SENSOR, FOAM, WIRING AND A CALI-
BRATED OCM. WHEN INSTALLING THIS PACKAGE
ALWAYS REPLACE ALL OF THE EXISTING COMPO-
NENTS WITH THE NEW COMPONENTS AS A UNIT.
DO NOT ATTEMPT TO SEPARATE OR DISCONNECT
ANY OF THE NEW OCS COMPONENTS IN THE SER-
VICE

REPLACEMENT

PACKAGE

FROM

EACH

OTHER, AND DO NOT ATTEMPT TO REUSE ANY OF
THE REPLACED COMPONENTS IN THIS OR ANY
OTHER VEHICLE. FAILURE TO TAKE THE PROPER
PRECAUTIONS COULD RESULT IN FAILURE OF
THE PASSENGER AIRBAG TO DEPLOY WHEN
REQUIRED, OR IN PASSENGER AIRBAG DEPLOY-
MENT WHEN NOT REQUIRED.

(1) Disconnect and isolate the battery negative

cable.

(2) Remove the lower console:

(a) Remove five retaining screws.
(b) Pull rearward and disconnect the auxiliary

power outlet.

(3) Remove the bolts attaching the lower supports

to the instrument panel frame (Fig. 3).

(4) Remove the bolts attaching the lower supports

to the floor pan.

Fig. 3 FLOOR TO CENTER STACK BRACKETS

1 - DASH PANEL OCCUPANT BRACKET
2 - FLOOR BRACKET NUT
3 - FLOOR TO CENTER STACK BRACKET (RIGHT)
4 - BRACKET ATTACHING SCREW(S)
5 - FLOOR TO CENTER STACK BRACKET (LEFT)

INSTRUMENT PANEL

23 - 75

GLOVE BOX LATCH (Continued)

(5) Remove the both left and right side A-pillar

trim covers using a trim stick (special tool #C-4755)
or equivalent gently pry out on the trim covers and
remove.

(6) Remove the instrument panel top cover. (Refer

to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP PAD - REMOVAL).

(7) Disconnect the wire connectors from the Pas-

senger Airbag.

(8) Remove the two screws to each right and left

cowl trim covers.

(9) Remove screws attaching instrument panel

frame to the dash panel below windshield opening
(Fig. 4).

(10) Remove the glove box:

(a) Push in on sides of glove box bin and lower

door.

(b) Pivot glove box downward and disengage

hinge hooks from instrument panel.

(11) Disconnect the antenna lead connector from

behind the glove box.

(12) Disconnect the right side wire connectors from

the HVAC behind the glove box area and the two
antenna connectors behind the glove box hinge.

(13) Remove the right end cover by pulling out-

board.

Fig. 4 INSTRUMENT PANEL REMOVAL

1 - INSTRUMENT PANEL
2 - SIX ATTACHING SCREWS
3 - 13 mm BOLT - TWO ON EACH SIDE

4 - ROLL DOWN BRACKET
5 - 10 mm BOLT - STARTING BOLT ONE EACH SIDE

23 - 76

INSTRUMENT PANEL

INSTRUMENT PANEL ASSEMBLY (Continued)

(14) Remove the right side A-pillar retaining bolts

(Fig. 5). There are two 13 mm bolts and one 10 mm
bolt.

(15) Loosen the right side cowl side roll down bolt.

(16) Remove over steering column cover. (Refer to

23 - BODY/INSTRUMENT PANEL/STEERING COL-
UMN OPENING COVER - REMOVAL).

(17) Remove the cluster bezel. (Refer to 23 -

BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
REMOVAL).

(18) Remove the lower steering column cover and

end cap. (Refer to 23 - BODY/INSTRUMENT PAN-
EL/LOWER

STEERING

COLUMN

COVER

REMOVAL)

(19) Remove the inflatable knee blocker. (Refer to

BODY/INSTRUMENT

PANEL/INFLATABLE

KNEE BLOCKER - REMOVAL)

(20) Remove the two screws to the hood release

handle.

(21) Remove the two steering column fixed shroud

retaining screws (Fig. 6).

(22) Remove the four steering column shroud

retaining screws. Separate the steering column bear-
ing shroud and steering column shroud and remove
from vehicle (Fig. 6).

(23) Disconnect the left side wiring:

(a) Brake switch.
(b) Main bulkhead connector.
(c) Five harness connectors.
(d) Driver airbag connector.

(24) Disconnect the steering column wiring. There

are seven connectors and then unclip the harness
from the column.

(25) Disconnect the Occupant Restraint Controller

(ORC) harness connector.

(26) Remove the three nuts retaining the steering

column to the dash panel steering column mounting
bracket and lower column to the floor (Fig. 7).

(27) Remove the three nuts attaching the instru-

ment panel to the brake pedal support bracket.

(28) Remove six instrument panel steering column

cover plate attaching screws and remove cover plate
(Fig. 8).Remove the screws attaching the instrument
panel reinforcement and remove (Fig. 9).

(29) Remove both the left and right power mirrors:

(a) Using a trim stick or equivalent, gently pry

out on mirror trim cover.

(b) Open door and remove the three torx retain-

ing screws.

mirror from the vehicle.
(30) Feed power mirror wire harness inboard

through the A-pillar.

(31) Loosen the left side roll down bolt (Fig. 8).
(32) Remove the left side A-pillar retaining bolts.

There are two 13 mm bolts and one 10 mm bolt (Fig.
8).

Fig. 5 RIGHT SIDE INSTRUMENT PANEL

ATTACHING SCREWS

1 - INSTRUMENT PANEL ATTACHING SCREWS
2 - INSTRUMENT PANEL TO COWL SIDE LOCATOR SCREW
3 - COWL SIDE COWL REINFORCEMENT
4 - COWL PANEL
5 - INSTRUMENT PANEL COWL SIDE ROLL DOWN BOLT

Fig. 6 STEERING COLUMN SHROUDS

1 - FIXED SHROUD
2 - ATTACHING SCREW(S)
3 - STEERING COLUMN BEARING SHROUD
4 - TRACTION CONTROL DISABLE SWITCH
5 - MULTI-FUNCTION SWITCH AND CLOCKSPRING HOUSING
6 - STEERING COLUMN SHROUD
7 - STEERING COLUMN

INSTRUMENT PANEL

23 - 77

INSTRUMENT PANEL ASSEMBLY (Continued)

(33) With the help of an assistant remove the

instrument panel from vehicle. Lift the instrument
panel up off the HVAC so you won’t damage the seal-
ing surface of the distribution duct.

(34) If the instrument panel is being replaced,

transfer all parts to the new instrument panel
assembly.

INSTALLATION

WARNING:

AVOID

PERSONAL

INJURY

DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM

BEFORE

ATTEMPTING

ANY

STEERING

WHEEL, STEERING COLUMN, AIRBAG, OCCUPANT
CLASSIFICATION

SYSTEM,

SEAT

BELT

TEN-

SIONER,

IMPACT

SENSOR,

INSTRUMENT

Fig. 7 STEERING COLUMN MOUNTING BRACKET

1 - DASH PANEL STEERING COLUMN MOUNTING BRACKET
2 - INSTRUMENT PANEL STEERING COLUMN BRACKET
3 - ATTACHING NUT(S)

Fig. 8 LEFT SIDE I/P ATTACHING SCREWS

1 - INSTRUMENT PANEL ATTACHING SCREWS
2 - INSTRUMENT PANEL
3 - COLUMN COVER PLATE ATTACHING SCREWS
4 - INSTRUMENT PANEL COLUMN COVER PLATE
5 - INSTRUMENT PANEL COWL SIDE ROLL DOWN SCREW
6 - COWL PANEL

Fig. 9 INSTRUMENT PANEL LOWER

REINFORCEMENT

1 - LOWER RIGHT REINFORCEMENT
2 - STEERING WHEEL ASSEMBLY

23 - 78

INSTRUMENT PANEL

INSTRUMENT PANEL ASSEMBLY (Continued)

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