Chery Tiggo 5 (T21). Manual - part 200

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7. Install the synchronizer outer race.

a. Apply transmission oil to the synchronizer outer race 

(arrow), and install it to the output shaft.

8. Install the 2nd needle roller bearing.

a. Apply transmission oil to the 2nd needle roller bearing 

(arrow), and install it to the output shaft.

9. Install the 2nd driven gear.

a. Apply transmission oil to the 2nd driven gear (1), and 

install it to the output shaft.

10.Install the 3rd driven gear.

a. Using a hydraulic press, press the 3rd driven gear (1) 

into the output shaft.

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11.Install the gear shaft bushing.

a. Apply transmission oil to the gear shaft bushing (1), 

and install it to the output shaft.

12.Install the 4th and 5th driven gears.

a. Using a special tool (1), secure the 4th and 5th driven 

gears (2).

b. Using a hydraulic press (1), press the 4th and 5th 

driven gears (3) into the output shaft (2).

c. Using snap spring calipers (1), install the snap ring.

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13.Install the output shaft rear bearing.

a. Using a hydraulic press (1), press the output shaft 

rear bearing (3) into the output shaft (2).

Inspection

1. Using a feeler gauge, measure clearance between 1st 

driven gear and synchronizer ring.
Standard value: 1.54 mm
Limit value: 1.240 - 1.840 mm

2. Using a feeler gauge, measure clearance between 2nd 

driven gear and synchronizer ring.
Standard value: 1.54 mm
Limit value: 1.240 - 1.840 mm

3. Using a feeler gauge, measure clearance between 2nd 

driven gear and 3rd driven gear.
Standard value: 1.2 mm
Limit value: 0.72 - 1.68 mm

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CAUTION

 Check gears on the output shaft for smooth rotation after installation.
 Check engagement of gears on the output shaft for looseness or sticking.

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Transmission External Accessory

Removal

1. Shift transmission to the neutral position.
2. Remove the shift shaft locating bolt.

a. Remove the shift shaft locating bolts (1) from 

transmission case.

3. Remove the back-up light switch.

a. Remove the back-up light switch (arrow) from 

transmission case.

4. Remove the gear shift mechanism locating bolt.

a. Remove the gear shift mechanism locating bolt 

(arrow) from transmission case.

5. Remove the reverse idler gear shaft locating bolt.

a. Remove the reverse idler gear shaft locating bolt 

(arrow) from transmission case.

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