Chery A15. Manual - part 227

 

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Chery A15. Manual - part 227

 

 

2. Fixing the upper torsion bar 
(1) Put the torsion bar on the bracket 
(Figure 3).  
(2) Screw on the bracket bolts.  
3. Unfixing the rear torsion bar 
(1) Jack up the car (Figure 4) 
(2) Unscrew Bolt 1 and 2 of the bracket.  
(3) Unfix the rear torsion bar.  
4. Fix the rear torsion bar 
(1) Fix the torsion bar onto the bracket.  
(2) Screw on Bolt 1 and 2 of the bracket.  
(3) Lower the car. 
5. Unfixing the right engine bracket.  
(1) Unfix the upper torsion bar (see 
Engine/Engine Bracket/Torsion Bar – 
Unfixing). 
(2) Unfix the fittings of the power 
steering pump on the right of the engine.  
(3) Unfix the oil tank of power steering 
pump.  
(4) Jack up the car.  
(5) Unfix the front right wheel.  
(6) Unfix the driving belt attachment 
cover plate.  
(7) Unfix the lower torsion bar (see 
Engine/Engine Bracket/Torsion Bar – 
Unfixing). 
(8) Screw off the bolts of the right 
engine bracket.  
(9) Lower the car.  
(10) Jack up the engine with a hydraulic 
jack.  
(11) Unfix the right engine bracket.  
(12) Screw off the bolts of the right 
engine bracket.  
(13) Jack up the engine.  
(14) Screw off the remaining bolts of the 
right engine bracket (Figure 5) 
6. Fixing the right engine bracket 
(1) Fix the right  engine bracket, 
manually screw fast the fittings with a 
torque of 68N.m (50ft.lbs) for Bolt M10 
and 118N.m for Bolt M12 (Figure 5).  
(2) Lower the engine and screw on the 
bolts of the right engine bracket.  
 

 
 
 
 
 
 
 
 
 
 

Figure 4 

 
 
(3) Screw on the right engine bolts with 
a torque of 118N.m.  
(4) Fix the right frame into the hood.  
(5) Remove the hydraulic jack.  
(6) Jack up the car.  
(7) Fix the bracket (see Engine/Engine 
Bracket/Torsion Bar – Fixing). 
(8) Fix the driving belt guard board.  
(9) Fix the front right wheel.  
(10) Lower the car.  
(11) Fix the pipes of the power steering 
pump onto the engine bracket fittings.  
(12) Fix the power steering oil tank onto 
the engine bracket fittings.  
(13) Fix the upper torsion bar (see 
Engine/Engine Bracket/Torsion Bar – 
Fixing). 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
1- Right engine bracket 
 
 
 
 
 
 
 
 
7. Unfixing the left bracket 
(1) Unfix the left engine bracket (see 
Engine/Engine Bracket/Torsion Bar – 
Fixing). 
(2) Mark the position of the engine 
bracket with permanent inks.  
(3) Unscrew the bolts of the car body 
(Figure 6). 
(4) Unfix the brackets of the engine and 
the car body.  
 
 
1-Buffer 
2-Left engine bracket 
3-Bolt 
 
 
8. Fixing the left bracket 
(1) Place the bracket onto the original 
car body (Figure 6).  
(2) If the mark does not fit with the 
bracket, please do the following:  
•Insert a new bracket into the car body.  
•Align them with the hole.  
•Mark accordingly where concentricity 
is.  
(3) Screw on the bolt with a torque of 
28N.m (Figure 6)  
(4) Fix the left engine bracket (see 
Engine/Engine Bracket/ Enginge 
Bracket – Fixing).  
(5) Unfix the engine bracket.  
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 

Figure 5 Right Engine Bracket 

 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 6 Left Engine Bracket 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
9. Unfixing the left suspension bracket 
(1) Detach the storage battery cathode 
fittings. 
(2) Detach the storage battery anode 
fittings. 
(3) Unfix the air filter assembly. 
(4) Take out the storage battery tray.  
(5) Jack up the car to about 30.5cm 
height.  
(6) Use appropriate axle shaft bracket. 
(7) Unfix the front left wheel.  
(8) Unfix the front guard board.  
(9) Unscrew the external bolts of the car 
body.  
(10) Screw off the bracket bolts (Figure 
7).  
(11) Unfix the left suspension bracket 
onto the car body fittings.  
(12) Unscrew the bracket bolts (Figure 
8).  
(13) Unfix the bracket.  
 
 
1-Left bracket 
2-Bolt 
3-Left suspension bracket 
 
 
 
 
 
1-Bracket 
2-Gearbox 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 7 Upper Bracket Bolt 

 

 
 
 
 
 
 
 
 
 
 
 

Figure 8 Left bracket 

 
 
 

 

10. Left bracket 
(1) Fix the bracket and the attached bolts (Figure 8) with a torque of 68N.m.  
(2) Fix the engine bracket onto the car body with a vertical screwing torque of 28N.m 
(250in.lbs). 
(3) Screw on the positioning bolts of the engine and driving axle with a torque of 118N.m 
(Figure 7).  
(4) Unfix the guard board.  
(5) Screw on the left frame bolts.  
(6) Left board, wheel guard and wheel.  
(7) Lower the car. 
(8) Fix the storage battery bracket.  
(9) Fix the air filter assembly.  
(10) Connect the storage battery anode.  
(11) Connect the storage battery cathode. 
 
Three. Unfixing the engine 
(1) Unfixing steps for the fuel system.  
(2) Detach the storage battery cathode fittings.  
(3) Detach the storage battery anode and take out the storage battery.  
(4) Take out the air filter and throttle air intake pipe.  
(5) Drain the cooling fluid.  
(6) Detach the water tank hose.  
(7) Detach the hose connecting the water tank and the heat economizer.  
(8) Detach the warm warm air water tank hose.  
(9) Take out the cooling fan.  
(10) Take out the drain pipe of the water tank.  
(11) Detach the gear position switch and electrical wire harness of the gearbox.  
(12) Detach the brake vacuum hose and the throttle hose.  
(13) Detach the ground wire on the cylinder cover.  
(14) Detach the following sensor plug.  
Oxygen sensor 
Camshaft position sensor 
Ignition signal 
Spray nozzle 
Sensor 
Knock sensor 
Engine oil pressure sensor 
Crank shaft position sensor 
Throttle assembly 
Water temperature sensor 
Generator 
Starter 
(15) Unfix the oil pipe of the power steering pump and the fittings of the oil tank.  
(16) Jack up the car.  
(17) Drain the engine oil. 
(18) Unfix the front wheel. 

 

 

 

 

 

 

 

 

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