Porshe 911 (997). Manual - part 390

Applying adhesive to the window slot reinforcement

6. Applying adhesive to the window slot reinforcement

WARNING

Risk of damage if the processing time is not observed!

The quality of the joint will be affected if the adhesive processing time is not observed.

• 

→ The new part must be welded within 30 minutes in the area of the adhesive, otherwise the adhesion of the

adhesive will be affected.

6.1. Apply a triangular bead of adhesive (Teromix-6700) - dimension "X" = approx. 10 mm high - to the

joint between the window slot reinforcement and the side section.

Applying adhesive to the inside of the side section

7. Applying adhesive to the inside of the side section

WARNING

Risk of damage if the processing time is not observed!

The quality of the joint will be affected if the adhesive processing time is not observed.

• 

→ The new part must be welded within 30 minutes in the area of the adhesive, otherwise the adhesion of the

adhesive will be affected.

7.1. Apply a triangular bead of adhesive (Teromix-6700) - dimension "X" = approx. 10 mm high - to the

inside of the side section in area V.

Diagnostic system: reading out fault memory and activating systems

Installing side section

1717

Welding in the side section

8. Welding in the side section

8.1. Secure the side section at the rear with tensioning clamps.

8.2. Tack-weld the side section at the rear.

WARNING

Risk of damage if the processing time is not observed!

The quality of the joint will be affected if the adhesive processing time is not observed.

• 

→ The new part must be welded within 30 minutes in the area of the adhesive, otherwise the adhesion of the

adhesive will be affected.

8.3. Resistance spot-weld areas A, B, C of the side section.

Welding in the side section

9. Welding in the side section

9.1. Resistance spot-weld area H of the side section.

Welding in the side section

Diagnostic system: reading out fault memory and activating systems

Installing side section

1718

10. Welding in the side section

10.1. Resistance spot-weld areas E, F, G of the side section.

10.2. Plug-weld the side section in area I using inert gas.

Welding joints using inert gas

11. Welding joint using inert gas

11.1. Apply a full weld to joint J of lower side member using inert gas.

Subsequent work

Subsequent work for body repairs

1. Removing vehicle from straightening bench

2. Cleaning spot-welded joints and sheetmetal flanges with a wire brush

3. Priming flange areas with 2K primer

4. Restore standard sealing with body sealant

→ 501000  Seam seal

5. Restore standard undersealing with underbody

sealant
→ 501000  Undersealing

6. Painting repair area and adjacent surfaces, if necessary

7. Install removed add-on parts in the repair area

8. Apply cavity preservation.

997310, 997311, 997320, 997321

WARNUNG

Diagnostic system: reading out fault memory and activating systems

 Subsequent work

1719

Gefahr des Verlusts der Text-Bild-Zuordnung beim Ausdruck.

Aus technischen Gründen kann derzeit nicht ausgeschlossen werden, dass trotz
einwandfreier Darstellung auf dem Bildschirm beim Ausdruck der
Zusammenhang von Text und zugehörigem Bild verloren geht.

• 

Wird der Fehler nicht bemerkt, besteht die Gefahr, daß Arbeiten nicht korrekt
durchgeführt werden und es dadurch zu Personen- und Sachschäden kommt.

• 

→ Vergleichen Sie deshalb nach dem Druckvorgang unbedingt die Ausdrucke mit der
Bildschirmdarstellung. Korrigieren Sie die Ausdrucke im Fehlerfall so, daß der Inhalt der
Bildschirmdarstellung zutreffend wiedergegeben wird.

WARNING

Danger of losing text-figure correspondence when printing out.

For technical reasons, it can currently not be ruled out that the correspondence
between text and associated figure can be lost when it is printed out, even though
the display on the screen is correct.

• 

If the fault is not noticed, there is the danger that work will not be performed
correctly which can cause injury and damage.

• 

→ Therefore, always compare printouts with the screen display after printing them out. Correct
the printouts if they are faulty so that the content of the screen display matches that on the
printouts.

AVERTISSEMENT

Risque de perte de la correspondance texte-illustration lors de l'impression papier.

Pour des raisons techniques, il ne peut pas être exclu à l'heure actuelle que, même
en cas d'affichage correct à l'écran, la correspondance entre le texte et l'illustration
puisse être erronée sur l'impression papier.

• 

Si l'erreur passe inaperçue, on court le risque d'exécuter certaines opérations de
manière incorrecte pouvant conduire à des dommages corporels et matériels.

• 

→ Comparez impérativement pour cette raison les impressions papier avec l'affichage à l'écran.
Corrigez-les en cas d'erreur de manière à reproduire correctement l'affichage à l'écran.

ATTENZIONE

Pericolo di perdita dell'abbinamento testo-immagine nella stampa.

Per motivi tecnici non è escluso che, nonostante la rappresentazione sullo schermo
risulti perfetta, durante la stampa venga persa la corrispondenza fra testo e
relativa immagine.

• 

Se tale difetto non viene rilevato vi è il pericolo che i lavori non siano eseguiti
correttamente; ciò può avere come conseguenza lesioni e danneggiamenti.

• 

Diagnostic system: reading out fault memory and activating systems

Subsequent work for body repairs

1720