Porshe 911 (997). Manual - part 314

materiales.

→ Por ello le rogamos que tras el proceso de impresión compare siempre las copias impresas con
la imagen de la pantalla. En caso de error, corrija las copias impresas de forma que se
correspondan con el contenido de la imagen de la pantalla.

Diagnostic system: reading out fault memory and activating systems

Subsequent work for body repairs

1413

- General warning notes
- Tools and materials
- Preliminary work for body repairs
- Removing floor front section
- Preparing connection areas of the body for installing front floor panel
- Installing front floor panel
- Subsequent work

Tools

Designation

Type

Number Explanation

Pneumatic body saw No. PS1,
see Gr. 3.5; Workshop
Equipment Manual

commercially
available tool

00000

Press-out tool

special tool

97290

Star gauges for body gap
dimensions

commercially
available tool

NR.127-1

Spotweld drill

commercially
available tool

NR.129

1414

Inverter welding equipment
ATL Inverterspot

workshop
equipment

WE1194

General warning notes

Safety instructions for body repairs

→ 5 AW Safety instructions - General warning notes

Tools and materials

Tools and materials

Spotweld drill NR.129 Star gauges for body gap dimensions NR.127-1
Press-out tool 97290
Pneumatic body saw No. PS1, see Gr. 3.5; Workshop Equipment Manual 00000
Angle grinder, see Gr. 3.5; see Workshop Equipment Manual 00000
Oscillating body saw (special electrical cutter), see Gr. 3.5; Workshop Equipment Manual 00000
Rotary brush, see Gr. 3.5; Workshop Equipment Manual 00000
Hole punch, see Gr. 3.5; Workshop Equipment Manual 00000
Leister Elektron hot-air gun, see Gr. 3.5; Workshop Equipment Manual 00000
 Inverter welding equipment ATL Inverterspot WE1194

Diagnostic system: reading out fault memory and activating systems

Tools

1415

Preliminary work for body repairs

Preliminary work for body repairs with alignment bench

1. Removing accessories in the repair area

1.1. Remove accessories in the repair area according to the extent of damage to the vehicle.

2. Equipping alignment bench with straightening kit

2.1. Equip alignment bench with the basic straightening attachments according to the plans included

with the straightening attachments.

3. Placing vehicle on the alignment bench

3.1. Position vehicle on alignment bench, align according to the reference holes and bolt firmly to the

attachment set.

4. Covering accessories adjacent to the vehicle repair area

4.1. Cover all accessories remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Preliminary work for body repairs

Note

If it can be ensured there has been no deformation of the vehicle structure, the following repair can
be carried out without the need of a straightening bench. In this case, the vehicle must not be raised
when welding the component; it must stand on its wheels on an even surface.

• 

1. Removing add-on parts in the repair area

1.1. Remove add-on parts in the repair area according to the extent of damage to the

vehicle.

2. Equipping straightening bench with straightening attachments

2.1. Equip straightening bench with the straightening attachments according to the plans included with

the straightening attachments.

Diagnostic system: reading out fault memory and activating systems

Tools and materials

1416