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Snowmobile Ski Doo REV SERIES (2004 year). Manual - part 3

INTRODUCTION

ARRANGEMENT OF THIS MANUAL

Section 07 REAR SUSPENSION

Subsection 01 (SUSPENSION SC-10 SPORT, TOURING AND MOUNTAIN)

SUSPENSION SC-10 SPORT,

TOURING AND MOUNTAIN

A-Series and B-Series

MMR2000_042_00-02A.FM

A03F24S

Short track models only

Long track

models only

SLE

only

Loctite

271

Loctite

271

Loctite

271

Loctite

271

Loctite

271

Loctite

271

Loctite

271

Loctite

271

Low

temp.

grease

Low

temp.

grease

Low

temp.

grease

18 Nm

(160 lbfin)

4 Nm

(35 lbfin)

Page heading

indicates section

and subsection

detailed.

Bold face number

indicates special

procedure concerning

this part.

Tightening torque nearby

fastener. In this case, nut

must be torqued to

4 Nm or 35 lbfin.

This Shop Manual uses technical terms wich may be

slightly different from the ones in the parts catalog.

Exploded view

assists you in

identifying parts and

related positions.

TYPICAL PAGE

A00A7XS

Illustration number

for publishing

process.

Subsection title

indicates

beginning of the

subsection.

Drop represents

a service

product to be

applied to

a surface.

In this case

Loctite 271 to

screw threads.

Dotted box contains

parts of a particular

model in this case

the short track

models only.

Page number

Italic subtitle above

exploded view

indicates

pertaining models.

CAUTION: Pay attention to torque

specifications. Some of these are

in lbfin instead of lbfft. Use appro-

priate torque wrench.

Document

number for

publishing

process.

XVII

INTRODUCTION

MMR2000_042_00-02A.FM

A16D0IA

A-Series and B-Series Only
Should installation procedure be required, refer

to BRAKE then look for Brake Disc and Countershaft

Bearing Adjustment.

All Models

Check end play of driven pulley on countershaft by

pushing pulley towards outer housing so that the inner

shims (P/N 504 108 200) contact it. Measure end play

at the mounting screw end between shim(s) and puley.

See illustration.

TYPICAL TOP VIEW
1. Shim (P/N 504 108 200) (as required)

2. Contact

A. 0 to 1 mm (0 to 3/64 in)

Torque retaining screw no. 13 to 25 Nm (18 lbfft).

ADJUSTMENT

Refer to PULLEY DISTANCE AND ALIGNMENT to adjust

pulley distance. Adjust drive belt height be-

tween pulley halves to obtain specified belt

deflection.

Reinstall the pulley on the countershaft by rever-

sing the removal procedure.

CAUTION: Always apply anti-seize lubricant (P/N

413 701 000) on the countershaft before final pulley

installation.

Turn puller handle and sliding half at once to extract

the bushing.

INSTALLATION

Countershaft

IMPORTANT: Large bushing retaining screws and

washers must be removed before small bushing

installation.
Coat bushing outside diameter with Loctite 609

(P/N 413 703 100).
Install bushing as following photo.

A03D1YA

529 031 300

529 031 200

A03D1ZA

529 031 300

529 031 200

Cam

Coat cam no. 18 interior with anti-seize lubricant.

ASSEMBLY

Came Slider Shoe

Section 05 TRANSMISSION

Subsection 03 (DRIVEN PULLEY)

When replacing slider shoes no. 4, always install a new

set (3 shoes) to maintain equal pressure on the cam.
Assemble driven pulley components by reversing

the disassembly procedure.

A00A7YS

Title indicates

main procedure

to be carried-out.

Reference to look

up a certain section

and subsection.

In this case it concerns

pulleys adjustment.

Italic bold face setting

in this case indicates

that particular

procedure for

A and B-Series is

finished, so from

this point, all models

are concerned.

Illustration always

follows text to which

it pertains.

Subtitle indicates

a particular procedure

for the named part.

Bold face number following part

name refers to exploded view

at beginning of subsection.

Call-outs for

above illustration.

Italic bold face type

setting indicates a

particular procedure

concerning a model.

TYPICAL caption

indicates a general

view which does

not represent full

detail.

TOP VIEW

caption helps you

in understanding

illustration.

TYPICAL PAGE

XVIII

INTRODUCTION

GENERAL INFORMATION

The information and component/system descrip-
tions contained in this manual are correct at time
of publication. Bombardier Inc. however, main-
tains a policy of continuous improvement of its
products without imposing upon itself any obliga-
tion to install them on products previously manu-
factured.

Due to late changes, it may have some differences
between the manufactured product and the de-
scription and/or specifications in this document.

Bombardier Inc. reserves the right at any time to
discontinue or change specifications, designs, fea-
tures, models or equipment without incurring obli-
gation.

ILLUSTRATIONS

AND

PROCEDURES

Illustrations and photos show the typical construc-
tion of the different assemblies and, in all cases,
may not reproduce the full detail or exact shape of
the parts shown. However, they represent parts
which have the same or a similar function.

CAUTION: Most components of those vehicles
are built with parts dimensioned in the metric
system. Most fasteners are metric and must
not be replaced by customary fasteners or
vice-versa. Mismatched or incorrect fasteners
could cause damage to the vehicle or possible
personal injury.

As many of the procedures in this manual are inter-
related, we suggest, that before undertaking any
task, you read and thoroughly understand the en-
tire section or subsection in which the procedure
is contained.

A number of procedures throughout the book re-
quire the use of special tools. Before commenc-
ing any procedure, be sure that you have on hand
all the tools required, or approved equivalents.

The use of RIGHT and LEFT indications in the text,
always refers to driving position (when sitting on
vehicle).

A33A2BA

TYPICAL
1. Left
2. Right

SELF-LOCKING

FASTENERS

PROCEDURE

The following describes the most common appli-
cation procedures when working with self-locking
fasteners.

Use a metal brush or a tap to clean the hole prop-
erly then use a solvent (Methyl-Chloride), let act
during 30 minutes and wipe off. The solvent uti-
lization is to ensure the adhesive works properly.

LOCTITE

APPLICATION

PROCEDURE

The following describes the most common ap-
plication procedures when working with Loctite
products.

NOTE: Always use proper strength Loctite prod-
uct as recommended in this shop manual.

XIX

INTRODUCTION

THREADLOCKER

Uncovered Holes (bolts and nuts)

A00A3LA

1. Apply here
2. Do not apply

– Clean threads (bolt and nut) with solvent.
– Apply Loctite Primer N (P/N 293 800 041) on

threads and allow to dry.

– Choose proper strength Loctite threadlocker.
– Fit bolt in the hole.
– Apply a few drops of threadlocker at proposed

tightened nut engagement area.

– Position nut and tighten as required.

Blind Holes

A00A3MA

1. On threads
2. On threads and at the bottom of hole

– Clean threads (bolt and hole) with solvent.

– Apply Loctite Primer N (P/N 293 800 041) on

threads (bolt and nut) and allow to dry for 30
seconds.

– Choose proper strength Loctite threadlocker.
– Apply several drops along the threaded hole and

at the bottom of the hole.

– Apply several drops on bolt threads.
– Tighten as required.

Stud in Blind Holes

A00A3NA

1. On threads
2. On threads and in the hole
3. Onto nut threads

– Clean threads (stud and hole) with solvent.
– Apply Loctite Primer N (P/N 293 800 041) on

threads and allow to dry.

– Put several drops of proper strength Loctite

threadlocker on female threads and in hole.

– Apply several drops of proper strength Loctite

on stud threads.

– Install stud.
– Install cover, etc.
– Apply drops of proper strength Loctite on un-

covered threads.

– Tighten nuts as required.

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