Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 86

 

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Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 86

 

 

the vehicle (often underneath the rear bumper). A passenger-car

exhaust system consists of the following; exhaust manifold, ex‐

haust treatment components, sound absorption components and

the system of pipes connecting these components.
Exhaust Manifold
The manifold is an important component in the exhaust system.

It routes the exhaust gas out of the cylinder outlet ports into the

subsequent exhaust system. The geometry of the manifold (i.e.

length and cross-section of the individual pipes) has an impact on

the performance characteristics, the acoustic behavior of the ex‐

haust system, and the exhaust temperature. In some cases, the

manifold is insulated with an air gap to quickly reach high exhaust

temperature and to shorten the time taken by the catalytic con‐

verter to reach its operating temperature.
Emission Control
The primary emission control component is the catalytic convert‐

er, which breaks down the gaseous pollutants in the exhaust gas

(CO, HC and NOx). Catalytic converters are installed as close as

possible to the engine so that they can quickly reach their oper‐

ating temperature and therefore be effective in urban driving. It

also bears a sound-absorbing function, especially to the higher

frequency portion of the engine combustion noise.
Sound Absorption
Mufflers dampen or absorb the noise produced by engine com‐

bustion. In principle, they can be installed at any position in the

exhaust system. However, they are mostly located in the middle

and rear sections of the exhaust system. Depending on the num‐

ber of cylinders and engine output, generally 1 to 3 mufflers are

used in an exhaust system. In V-engines, the left and right cylin‐

der banks are often run separately, each being fitted with its own

catalytic converters and mufflers. Although the aim of mufflers is

to reduce noise in compliance with legislations, they can also help

to create the sound specific to the type of vehicle.

GTI 2014 ➤

Generic Scan Tool - Edition 04.2015

2. Description and Operation     

17

3

Diagnosis and Testing

⇒ “3.1 Preliminary Check ”, page 18

⇒ “3.2 Readiness Codes”, page 19

⇒ “3.3 Diagnostic Modes 01 - 0A”, page 21

⇒ “3.4 Engine DTC Tables”, page 46

⇒ “3.5 Transmission DTC Tables”, page 396

⇒ “3.6 Diagnostic Procedures”, page 456

3.1

Preliminary Check

Note

Before performing any pin point test or component diagnosis,

a Preliminary Check must be performed.

Check for Technical Bulletins that may supersede any infor‐

mation included in the repair manual or GST Manual.

♦ For Electrical Testing: Refer to 

⇒ page 18

 .

♦ For Fuel System Mechanical Testing: Refer to 

⇒ page 19

 .

Electrical Testing

Step

Procedure

Result / Action to Take

1

• CONNECT: Scan Tool.
• IGNITION: ON.
• CHECK: For stored or related DTCs.
– Were any other DTCs stored?

– YES:

♦ GO TO: Step 2 

⇒ page 18

 .

– NO:

♦ GO TO: Step 3 

⇒ page 18

 .

2

• Repair these DTCs first before performing any

of the following steps.

♦ GO TO: Proper Diagnostic procedure per the

stored DTC. Refer to

⇒ “3.4 Engine DTC Tables”, page 46

 .

3

• Using the Scan Tool, erase the DTC memory.

Refer to

⇒ “3.3.4 Diagnostic Mode 04 - Erase DTC

Memory”, page 26

 .

• Perform a road test to attempt to duplicate the

customers complaint.

– Does DTC return?

– YES:

♦ GO TO: Step 4 

⇒ page 18

 .

– NO:

♦ GO TO: Step 5 

⇒ page 18

 .

4

• Perform the diagnostic procedure for that DTC. ♦ GO TO: Proper Diagnostic procedure per the

stored DTC. Refer to

⇒ “3.4 Engine DTC Tables”, page 46

 .

5

• FAULT: Intermittent or a sporadic condition.
• CHECK: Suspected components.
• PERFORM: Visual Inspection of wiring and

components.

• CHECK: Wiring for open, high resistance,

short or harness connector for damage, corro‐

sion, loose or broken terminals.

• REPAIR: Faulty wiring or connector.

♦ Perform a road test to verify the repair.
♦ Generate readiness code. Refer to

⇒ “3.2 Readiness Codes”, page 19

 .

GTI 2014 ➤

Generic Scan Tool - Edition 04.2015

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Fuel System Mechanical Testing
Check the following items for possible mechanical delivery defi‐

ciency:
• Fuel level in tank is too low.
• Fuel lines pinched.
• Fuel filter plugged.
• Fuel pump delivery unit internal leak.
• Clogged injectors.
• Poor fuel quantity delivery. Refer to appropriate repair manual.

3.2

Readiness Codes

Caution

When  performing  the  Readiness  drive  cycle  operation,  pay

strict attention to driving conditions and observe and obey all

posted speed limits.

Readiness code description
Diagnostics are performed at regular intervals during normal ve‐

hicle operation. After repairing an emissions related system, a

readiness code is generated by road testing the vehicle.
If a malfunction is recognized during the drive cycle, it will be

stored in the DTC memory.
The OBD drive cycle operation will be monitored with a hand held

diagnostic tool. Consult the manufacturer's instruction manual for

correct tool operation.
The readiness code is erased every time the DTC memory is

erased or any time the battery is disconnected. If the DTC mem‐

ory has been erased or the battery is disconnected, a new read‐

iness code must be generated.
Only erase the DTC memory if a DTC has been stored.
General recommendations
Most monitors will complete easier and quicker using a “steady-

foot” and “smooth” acceleration during the drive cycle operation.
Operating conditions
For the EVAP monitor test, the coolant temperature and the am‐

bient air temperature must be between 10° C and 35° C with a

difference between them no greater than 4° C. The ambient air

temperature must not change more than 4° C during the drive

cycle procedure (e.g. when driving out of a heated workshop in

the winter).

Note

Do not assume that the scan tool ID and engine code are correct

if the scan tool communicates. The scan tool does not use the ID

to establish communication—the units are automatically identi‐

fied.

Test requirements
• NO DTC in memory
• Switch OFF all electrical and electronic accessories

GTI 2014 ➤

Generic Scan Tool - Edition 04.2015

3. Diagnosis and Testing    

19

• Necessary driving speed: 50 – 70 mph
• Drive profile takes approx. 60 – 90 min.
Readiness Drive Cycle Procedure
– CONNECT: Scan Tool

Step

Procedure

Result / Action to Take

1

Activate Monitors:

• START: Engine and idle for 2 – 3 min.

♦ Monitoring Active.
♦ Executes Misfire Monitoring.

2

O2 Sensor Monitoring:

• DRIVE: Vehicle at 45 – 55 mph for a continu‐

ous 7 minute period. Avoid stopping.

♦ Executes O2 Sensor Monitoring.
♦ Executes Fuel Trim Monitoring.
♦ Executes EVAP Monitoring.

3

Fuel Cut-Off Monitoring:

• ACCELERATE: Vehicle to an engine speed of

5,000 RPM; lift off the throttle until the engine

speed is around 1,200 RPM.

♦ Fuel Cut-Off Monitoring Ready.

4

Catalyst Monitoring:

• ACCELERATE: Vehicle smoothly to 60 – 65

mph, cruise at a constant speed for 5 min.

♦ Executes Catalyst Monitoring.
♦ Executes O2 Sensor Monitoring.
♦ Executes Fuel Trim Monitoring.
♦ Executes Misfire Monitoring.
♦ Executes EVAP Monitoring.

5

Secondary Air Injection, EVAP Monitoring:

• DRIVE: Vehicle for 30 – 40 min. at a constant

speed of 50 – 70 mph in high gear for 2 min

with no coasting.

♦ Executes Secondary Air Injection Monitoring.
♦ Executes EVAP Monitoring.
• Check the status of the readiness code.

– If any engine monitor fails the drive cycle test. Repeat the drive

cycle test until all engine monitors have successfully run

through and passed.

Note

When repeating the drive cycle operation for a failed evapo‐

rative or thermostat monitor, allow the engine to cool until the

coolant temperature and the ambient air temperature are be

between 10° C and 35° C with a difference no greater than 4°

C and repeat the drive cycle operation.

Depending on the scan tool used. The readiness code status

may be displayed as complete, passed or OK. At an exterior

temperature < 7° C, the setting of the readiness for the NOx

catalytic converter test is delayed. Here the vehicle must be

Driven considerably longer.

Readiness Codes and Monitoring Completed
1 - If any engine monitor fails the drive cycle test. Repeat the

drive cycle test until all engine monitors have successfully

run through and passed.

2 - If the drive cycle operation fails again.
3 - Check the DTC memory for stored DTCs.
4 - Repair the vehicle if necessary.

GTI 2014 ➤

Generic Scan Tool - Edition 04.2015

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     Rep. Gr. ST - Generic Scan Tool

 

 

 

 

 

 

 

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