Volkswagen Golf / Golf GTI / Jetta. Manual - part 730

- Now apply primer uniformly in one stroke using Applicator 
D 009 500 25 . 

Air dry time approx. 10 minutes  
 

- Adhesive material must be applied to primed surfaces of 
component. 

Warning!  

 

Components must be installed within 10 minutes, 
otherwise bonding properties of adhesive will be 
impaired.

Keep gap dimensions as narrow as possible, up to approx. 
1 mm.  
 
Secure components using adhesive tape during curing 
time.  
 

Minimum curing time

 

 

Minimum curing time for newly bonded special components 
is 3 hours.

Minimum curing time is time from applying components up 
to vehicle use. During this time, vehicle must stand on an 
even surface at room temperature (at least 60   F (15   
C)). 

Warning!  

 

Vehicle is operationally ready only after minimum 
curing time has elapsed.

Repairing paint damage

 

Paint construction must be re-established according to 
specifications of Repair Manual "Paint" . 

 

Following repair method applies to paint damage in an area 
which is not visible:

- Paint twice (wet on wet) using glass/paint primer D 009 
200 02 - minimum air drying time 10 minutes. 

Cleaning when soiled by adhesive sealing 
material

 

- Adhesive removal solution D 002 000 10 is recommended 
cleaning solution. Observe safety precautions when 

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005

processing. 

- First, clean coarse paint surfaces with a dry cloth. 
Remove further material using Adhesive removal solution  D 
002 000 10 . 

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005

Select a topic

  

68 - Interior Equipment

  

Interior mirror

  

Automatic dimming interior mirror

  

Interior mirror, removing and installing

  

Retaining plate for interior mirror, installing

  

Interior mirror with rain sensor, removing and installing

  

Retaining plate for interior mirror with rain sensor, installing

  

Storage compartments, covers and trim

  

Center console, assembly overview

  

Center console, removing and installing

  

Center console extension - assembly overview

  

Center console extension, removing and installing

  

Front ashtray, removing and installing

  

Rear ashtray, assembly overview

  

Rear ashtray, removing and installing

  

Front cup holder, removing and installing

  

Rear cup holder, removing and installing

  

Glove compartment, removing and installing

  

Glove compartment lock cylinder, removing and installing

  

Trim under steering column, removing and installing

  

Front center armrest, removing and installing

  

Armrest lid, removing 

 

Sun visor, removing and installing

  

Center sun visor, removing and installing

  

Grab handle, removing and installing (Roof) 

 

Sill panel trim 

 

Sill panel trim, assembly overview (4-door)

  

Sill panel trim, removing and installing (4-door) 

 

Sill panel trim, assembly overview (2-door)

  

Sill panel trim, removing and installing (2-door) 

 

69 - Passenger protection

  

Seatbelts

  

Safety precautions for seatbelt tensioners

  

Front seatbelt, assembly overview (with belt tensioner)

  

Front seatbelts, removing and installing

  

Rear outer seatbelts, assembly overview

  

Rear outer seatbelts, removing and installing

  

Rear center seatbelt, assembly overview

  

Rear center seatbelt, removing and installing

  

LATCH System "Lower Anchors and Ters for CHildren", installing 
and retrofitting 

 

Front belt tensioning unit, deploying (disposal) 

 

Seatbelts, inspecting

  

Check points

  

Inspecting child seat anchors after accident (ISOFIX)

  

Body Interior

13/2/2005

Check points

  

Airbag

  

Tools

  

Airbag system component locations (Jetta)

  

Airbag system component locations (Golf)

  

Safety precautions when working on airbags

  

Replacing airbag unit after an accident

  

Drivers side airbag unit, assembly overview (Four -spoke steering 
wheel)

  

Driver side airbag unit , removing and installing (Four -spoke steering 
wheel)

  

Drivers side airbag unit, assembly overview (Three -spoke steering 
wheel)

  

Driver side airbag unit , removing and installing (Three -spoke 
steering wheel)

  

Steering wheel - assembly overview

  

Steering wheel, removing and installing

  

Airbag spiral spring/return spring with slip ring  -F138-, removing and 
installing 

 

Electronic Stability Program (ESP)

  

Front Passengers airbag unit (Instrument panel with airbag seam), 
assembly overview

  

Front Passengers airbag unit (Instrument panel with airbag seam), 
removing and installing

  

Front Passengers airbag unit (Instrument panel without airbag 
seam), assembly overview

  

Front Passengers airbag unit (Instrument panel without airbag 
seam), removing and installing

  

Airbag control module -J234-, removing and installing

  

Side curtain protection, driver and passenger sides, assembly 
overview (Jetta)

  

Side curtain protection, driver and passenger sides, removing and 
installing (Jetta)

  

Side curtain protection, driver and passenger sides, assembly 
overview (Golf)

  

Side curtain protection, driver and passenger sides, removing and 
installing (Golf)

  

Side curtain protection, driver and passenger sides, assembly 
overview (Golf wagon/Jetta wagon)

  

Side curtain protection, driver and passenger sides, removing and 
installing (Golf wagon/Jetta wagon)

  

Driver and front passenger seat side airbags, assembly overview

  

Driver and front passenger seat side airbags, removing and installing

 

 

Components, adapting

  

Crash sensors

  

Crash sensor for driver-side and passenger side - side airbag, 
assembly overview

  

Crash sensor for driver side/passenger side curtain protection, 
removing and installing

  

Crash sensor for driver side/Passengers side rear side curtain 
protection, removing and installing

  

Body Interior

13/2/2005