Volkswagen Golf / Golf GTI / Jetta. Manual - part 680

 

- Pull operating lever - 1 - in direction of - 
arrow - . 

- Using a screwdriver, tension spring - 2 - 
secured to door lock in direction of - 
arrow - and engage lock lever into 
spring. 

Note : 
Lock is secured by engaging operating 
lever. Thereby later "incorrect" clipping-in 
of Bowden cable is prevented.  
 

- Thread in electrical wire through boot into door and 
secure clips in door plate. 

- Insert carrier assembly into door. 

Rear doors

13/2/2005

  

- Tighten all bolts. Tighten bolts marked - 1 - and - 2 - in 
specified sequence. 

 

Tightening torque: 8 Nm

- Remaining bolts can be tightened in any sequence.  

- Installing door window, see installing door window to 
window regulator 

 

58-1, Door window, assembling to 

window regulator

 . 

- Then proceed in reverse order of removal.  

Then, perform a function load test.   
 

Door window, assembling to window 
regulator 

Note: 

Spreader plug and spreader pin must always be replaced 
when performing installation work at door window.   
 

- Window must be checked for damage before inserting 
spreader plug and spreader pin. 

Rear doors

13/2/2005

  

- With window removed, insert spreader plug  - 2 - centered. 

- Press in spreader pin - 1 - flush into spreader plug - 2 - . 

- Guide door window into door. 

- Insert door window - 3 - into slit of window regulator guide 
- 4 - . 

- Using light pressure from above, lock window into window 
regulator - arrow - . 

Door seals

 

Rear doors

13/2/2005

 

 

Door seals are equipped at factory with 
sealant, applied to door flange and then 
rolled on.

Note : 
During removal of seal, sealant is 
distributed on interior side of seal and 
flanks are bent up easily. If seal is re-
installed, sealing performance and proper 
seating are no longer guaranteed.   
 
For this reason, every completely 
removed seal must be replaced with a so-
called "hammer-stroke seal" .  
 
For partially removed seals, seal flanks 
must be pressed together before 
installation.  
 

Door seals, assembly overview 

Rear doors

13/2/2005