Volkswagen Golf / Golf GTI / Jetta. Manual - part 667

  

  

- Pry out cap - 3 - . 

- Pull door handle - 1 - and hold in this position. Remove 
bolt - 3 - using torque wrench T10011 ( socket wrench 
T10072 introduced as running change) until stop. Lock 
cylinder housing is loosened by doing so. 

Note: 

If bolt has been loosened too far, this may cause lock 
mechanism ring to loosen from mounting bracket and fall 
into door.  
 

- Remove lock cylinder housing - 2 - at right angle to door 
from door handle mounting bracket. 

Installing

 

- Insert lock cylinder housing at right angle into door handle 
mounting bracket. 

Front door

13/2/2005

  

- Now screw in bolt into mounting bracket using torque 
wrench. 

 

Door handle engages again into lock cylinder housing with 
a very audible click.

Note: 

During installation, door handle and lock cylinder housing 
must be pressed onto door plate.   
 

- Then, perform in reverse order of removal.  

Then a function test must be performed, since door cannot 
be opened if adjustment and clips of Bowden cable are not 
correct.  
 

Door handle, removing and installing

 

Removing and installing lock cylinder housing 

 

57-1, Lock 

cylinder housing, removing and installing

 . 

Removing

 

- Unclip clip - 1 - from door handle. 

- Remove door handle from door. 

Installing

 

Front door

13/2/2005

 

- Guide assembly tool T10034 into door 
through opening in inner door plate. 

- Light inner part of door using a flashlight 
for better view. 

- Hook assembly tool into spring - 1 - - 
arrow A - . 

- Engage spring into door lock by pulling 
assembly tool - arrow B - . 

- Insert door handle into door. 

Front door

13/2/2005

  

- Insert clip - 1 - into metal cut out and engage into door 
handle - 2 - . 

Note: 

During installation, door handle - 2 - must be pressed onto 
door plate.  
 

Install lock cylinder housing 

 

57-1, Installing

 . 

Then a function test must be performed with door opened, 
since door cannot be opened if adjustment and clips of 
Bowden cable are not correct.  
 

Door lock, removing and installing 

 

Window regulator, door lock and loudspeaker are secured 
to carrier assembly.

 

Door lock can only be removed in conjunction with carrier 
assembly.

 

Carrier assembly can only be removed when door window 
has been removed at clamping brackets of window 
regulator. For this purpose, door window must be driven 
down to height of installation holes in carrier assembly and 
clamping brackets loosened.

 

If it is not possible to drive down door window by electrical 
window regulator, first exact cause of malfunction must be 
determined.

To do so, using Scan Tool (ST) V.A.G1551 , check DTC 
Memory of comfort system (address word 46) 

 
 

 

Repair Manual, Body On Board Diagnostic (OBD), 

Repair Group 01, Comfort system; check DTC Memory

 

Front door

13/2/2005