Volkswagen Golf / Golf GTI / Jetta. Manual - part 593

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     Vehicle information label contains:  

a .- PKN (7 Digits), example: 
1719016  

b .- Color, example: B7B7  

c .- Commercial code: 1C13L4  

d .- Destination: X9A  

13/2/2005

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Vehicle data sticker

 

     Vehicle data sticker is located in 

spare tire wheel well.  

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Vehicle data sticker from 
04.00(only Jetta vehicles)

 

Vehicle data sticker is located next 
to spare tire wheel well, near rear left 
wheelhouse.  

13/2/2005

00-6

 

  

  

Body foam insulation 

  

   The 1999 Jetta has various body cavities that are 

foam treated.  

  

   Foam treated locations are described in 

individual repair instructions.  

  

   Foam treating reduces noise transfer to the 

interior.  

  

   Foam insulation is a pre-formed synthetic 

material.  

  

   The parts catalog shows insulation on illustration 

863-20.  

  

   The pre-formed foam parts are installed during 

body assembly, they expand during drying time 
in the paint shop oven at approx.180  C (388

F) after priming.  

  

   As these temperatures cannot be achieved under 

normal workshop conditions, proceed as follows:  

  

   Requirements 

  

   Before continuing with this procedure, ensure 

that the part for replacement is correctly 
prepared.   

  

  

-  Remove excess foam material. 

  

  

-  Repaint, apply two coats (wet on wet) 

glass/paint primer D009 200 02 if necessary, 
flash-off time - approx.10 min. 

Body foam insulation

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