Volkswagen Golf / Golf GTI / Jetta. Manual - part 564

 

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Volkswagen Golf / Golf GTI / Jetta. Manual - part 564

 

 

  

Note

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When pressing drive axle out make sure there is 
sufficient clearance.  

 

- Remove drive axle. 

Installing

 

Remove any paint residue and/or corrosion on 
thread/splines of outer joint. 

- Coat with oil before installing axle shaft; 

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The splines of outer joint,  

 

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The thread of outer joint  

 

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Wheel hub splines,  

 

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The contact surface and thread of 12-point nut   

 

with oil. 

- Install drive axle. 

- Insert outer joint as far as possible into spline in wheel 
hub. 

- Pull outer joint into wheel hub until outer joint is in position. 

- Install drive axle inner joint and initially tighten bolts 
diagonally to 10 Nm. 

- Tighten multi-point socket head bolts diagonally to 40 Nm 

- Lower vehicle until wheels touch ground. 

- Tighten 12-point nut to 200 Nm and loosen 1/2 turn. 

- Tightening 12-point nut. 

Rear drive axle, servicing

  

Tightening torque: 

50 Nm plus an additional 

1

 / 

6

 turn 60   

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To tighten 12-point nut we recommend the angle 
measuring wrench V.A.G1756 .  

 

If an angle measuring wrench is not available, then tighten 
12-point nut using the following method. 

- Lower vehicle until wheels touch ground. 

- Tighten 12-point nut to 200 Nm and loosen 1/2 turn. 

- Pretighten 12-point nut to 50 Nm. 

- Mark one of the 12-points on the nut with a line  - arrowA - 

- Mark 2nd line - arrowB - on edge of wheel hub as shown 
in illustration. 

- Turn 12-point nut until both points align. 

Rear drive axle with constant velocity joint, 
servicing 

Rear drive axle, servicing

 

Special tools, testers and auxiliary items 
required
 

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Thrust plate VW401  

 

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Thrust plate VW402  

 

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Punch VW408A  

 

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Punch VW411  

 

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Sleeve VW416B  

 

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Thrust pad VW447H  

 

Rear drive axle, servicing

 

 

Special tools, testers and auxiliary items 
required
 

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Circlip pliers VW161A  

 

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Torque wrench V.A.G1331  

 

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Torque wrench V.A.G1332  

 

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CV joint boot clamp tool V.A.G1682  

 

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Assembly tool T10065  

 

Grease quantity and type 

Filling drive axle with high temperature grease. 

 See 

Parts Catalog 

 

Grease

Amount of:

Outer joint

Total quantity

Joint

Protective boot

Rear drive axle, servicing

 

 

 

 

 

 

 

Content   ..  562  563  564  565   ..