Volkswagen Golf / Golf GTI / Jetta. Manual - part 1019

 

  

 
 

nitrogen

reducer for nitrogen (max. reducing pressure: 

15 bar)

 

Quick-release coupling adapter for service 
connections, 2x included in scope of delivery 
of service station

 

00-9, Quick-release coupling adapter for 

service connections

 

Open-ring wrench, size according to bolted 
joints at refrigerant pipes

Not illustrated

Valve opener for charging hoses

Not illustrated

Connecting nipple for conical seal 5/8"-18 
UNF

Not illustrated

Compressed-air gun with rubber end piece

Not illustrated

Valve opener for Schrader valve

Not illustrated

Hand shut-off valve 5/8"-18 UNF

Not illustrated

Recycling container for refrigerant R134a

Not illustrated

Digital thermometer

Not illustrated

Protective gloves not illustrated

Not illustrated

Protective glasses

Not illustrated

Refrigerant R134a with cylinder (capacity as 
required)

Not illustrated

Nitrogen with compressed gas cylinder

Not illustrated

Band wrench (oil filter) as counterhold for 
ribbed belt pulley

Not illustrated

Improvised tools

 

Overview

page

Charging hose with connection for 
workshop compressed-air system

 

00-9, Charging hose with connection for 

workshop compressed-air system

 

Tools and materials 
available from regional sales 
center or importer

 

A/C service station VAS 6007A 
(and other or currently available 
service stations) 

Testing equipment and tools

13/2/2005

  

 

 Catalog workshop equipment 

- The operations "testing, 
extraction (recycling), evacuation 
and charging" are to be performed 
in line with the relevant operating 
instructions. 

- The filters and dryers installed 
are to be replaced at the latest at 
the end of the period of use 
specified in the operating 
instructions and whenever the 
station has been drained (keep 
replacement filter to hand; 
available from equipment 
manufacturer, refer to operating 
instructions). 

- Use can also be made of service 
stations not described here. 

 Catalog workshop equipment 

Note: 

- This service station comprises 
the following standard 
components: Charging cylinder, 
pressure gauge set, vacuum 
pump, shutoff valves and charging 
hoses. 

- One quick-release coupling each 
(for service connections on high 
and low-pressure side) is included 
in the scope of delivery of this 
service station. 

Leak detector 

V.A.G 1796 

Testing equipment and tools

13/2/2005

 

  

 
 

  

 
 

  

 
 

  

 
 

  

 
 

  

 
 

Leak detection system VAS 6196 

Disengaging tool V.A.G 
1795+1795/1 

Retainer V.A.G 1616 for clutch 
plate (for "Sanden" compressors) 

Puller V.A.G 1616/1 (for "Sanden" 
compressors) 

A/C clutch set 

V.A.G 1719 (for 

"Zexel" compressors) 

Adapter set V.A.G 1785 

Testing equipment and tools

13/2/2005

  

  

- Adapter for flushing with 
compressed air and nitrogen 

A - 5/8"-18 UNF thread for conical 
seal 

B - Union nut (for connection with 
O-ring) with thread 

- M 18x1.5 V.A.G 1785/1 

- M 20x1.5 V.A.G 1785/2 

- M 24x1.5 V.A.G 1785/3 

- M 28x1.5 V.A.G 1785/4 

A - 5/8"-18 UNF thread for conical 
seal 

B - Threaded connection for O-
ring 

- M 18x1.5 V.A.G 1785/5 

- M 20x1.5 V.A.G 1785/6 

- M 24x1.5 V.A.G 1785/7 

- M 28x1.5 V.A.G 1785/8 

 

Valve adapter

A - 5/8"-18 UNF thread for conical 
seal 

B - Internal thread with valve 
opener M 10x1.25 V.A.G 1785/9 
(for connections with valve on 
high-pressure side) M 12x1.5 
V.A.G 1785/10 (for connections on 
low-pressure side) 

Note: 

- A Schrader valve is screwed into 
connection - A - . 

- A valve opener must be installed 
in the charging hose connection. 

Testing equipment and tools

13/2/2005