Volkswagen Jetta / Jetta Hybrid. Manual - part 20

 

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Volkswagen Jetta / Jetta Hybrid. Manual - part 20

 

 

Note

The right side is shown. The left side is similar.

The hinge bolts must always be renewed after they have been loosened.

1 - Door

❑ Removing and installing

⇒ page 78

❑ Adjusting 

⇒ page 82

2 - Bolt

❑ Always renew; it is per‐

missible to loosen them

once in order to align

door.

❑ Specified torque: 40 Nm

3 - Door hinge

❑ Hinge is split.
❑ Upper part is secured to

hinge lower part with

bolt -4-.

4 - Bolt

❑ Connects upper part of

hinge -3- to bottom part

of hinge -7-

❑ Specified torque: 23 Nm

5 - Cover

❑ Fit onto bolt -4-.

6 - Bolt

❑ Always renew; it is per‐

missible to loosen them

once in order to align

door.

❑ Specified torque: 40 Nm
❑ Installed from inside ve‐

hicle.

❑ For removal and instal‐

lation, A-pillar lower trim

must be removed ⇒ 

General body repairs, interior; Rep. gr.  70 ; Pillar and side panel trims .

❑ If the A-pillar has been replaced, other specified torques must be observed 

⇒ page 81

7 - Door hinge

❑ Hinge is split.
❑ Lower part is secured to hinge upper part with bolt -4-.

8 - Bolt

❑ Always renew; it is permissible to loosen them once in order to align door.
❑ Specified torque: 40 Nm
❑ If the A-pillar has been replaced, other specified torques must be observed 

⇒ page 81

9 - Bolt

❑ Specified torque: 30 Nm

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

1. Front door    

77

 

⇒ page 88

11 - Bolt

❑ Qty. 2.
❑ Specified torque: 9 Nm

12 - Bolt

Dash panel; Removing and installing dash panel

❑ If the A-pillar has been replaced, other specified torques must be observed 

⇒ page 81

1.3

Removing and installing door

Note

The removal and installation sequence is only for the right door.

The removal and installation of the left door is similar.

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

78

 

Carry out following work:
– Release boot -2- by pressing fastener -arrow a- and pull off A-

pillar.

– Swing release lever -3- downwards -arrow b- and disconnect

electrical connector -4- from coupling station.

– Remove caps -8- from bolts -7-.
– Loosen bolts -7- at hinges -arrow d-.
– Unscrew bolt -5- for door retaining strap -6-.
– Push door retaining strap -6- inwards -arrow c-.
– Lift door -1- upwards -arrow e- out of hinges -9-.

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

1. Front door    

79

 

Carry out following work:
Install in reverse order of removal.
Specified torque for bolt -5-: 30 Nm.
Specified torque for bolts -7-: 23 Nm.
– Adjusting door 

⇒ page 82

– Observe front door gaps ⇒ Body Repairs; Rep. gr.  00 ; Body

panel gaps/shut lines; Body - middle .

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

80

 

 

 

 

 

 

 

 

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