Volkswagen Golf Variant, Jetta. Manual - part 25

– Install right flange shaft of gearbox with flange shafts

⇒ page 118

 .

4.5

Removing gearbox - vehicles with 1.6 l/77 kW TDI CR engine

Special tools and workshop

equipment required
♦ Support bracket -10 - 222

A-

♦ Adjustment plate -3282/59-
♦ Socket -T10035-
♦ Socket -T10061-
♦ Gearbox support -3282-
♦ Insert tool, 18 mm -T10179-

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

4. Removing and installing gearbox    

97

 

♦ Engine and gearbox jack -V.A.G 1383 A-

Brief description
The gearbox is removed downwards separately, without engine.
The battery, air filter and starter are removed “from above”.
Noise insulation beneath engine/gearbox, lower cover in front left

wheel housing and pendulum support are removed “from below”.
Perform the following steps:
– Raise vehicle. All 4 supports of lifting platform must be at same

height.

and installing air filter .

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

98

 

starter .

– Remove securing clip in -direction of arrow-.
Securing clips for selector lever cable must always be renewed.
– Remove Bowden cable from ball head.
Cable may also be pushed slightly backwards out of cable support

bracket and removed later when gearbox is lowered. But then

observe cable when lowering gearbox.

– Release mechatronic unit connector by pulling and pull off

connector.

– Now remove all upper connecting bolts between engine and

gearbox.

These tools are appropriate for this.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

4. Removing and installing gearbox    

99

 

overview - front wheel housing .

– If fitted, remove the heat shield over the right-hand drive shaft.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

100