Volkswagen Jetta Hybrid (2013 year). Manual - part 23

 

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Volkswagen Jetta Hybrid (2013 year). Manual - part 23

 

 

at an angle.

♦ Before starting the bolts -arrows-, gearbox bracket -1- and

support arm of gearbox mounting must be perfectly

aligned parallel to each other. If necessary slightly raise

gearbox at rear using a trolley jack or gearbox jack.

♦ Do not remove support bracket -10 - 222 A- until the bolts

securing the assembly mounting have been tightened to

specified torque.

– Pull gearbox upwards using spindle of engine support bracket

until the gearbox bracket makes contact with support arm of

gearbox mounting.

Assembly mountings; Checking adjustment of assembly

mountings .

– Remove support bracket -10 - 222 A- from engine.
Install power and control electronics for electric drive -JX1- ⇒ 

electronics for electric drive -JX1- .
– Re-energise high-voltage system and carry out documenta‐

tion ⇒  Electrical system, hybrid vehicles; Rep. gr.  93 ; Re-

energising high-voltage system .

Specified torques
♦

⇒ “5.1 Assembly overview - assembly mountings”, page 78

Jetta Hybrid 2013 ➤

5. Assembly mountings    

85

 

⇒ “6.1 Draining and filling gearbox oil”, page 86

6.1

Draining and filling gearbox oil

Special tools and workshop equipment required
♦ Used oil collection and extraction unit -V.A.G 1782-

♦ Adapter for filling oil -VAS 6262 A- with -VAS 6262/4-

♦ In the case of some oil bottles, the adapter -VAS 6262/6- must

be used as well.

♦ Breather pipe of adapter for oil filling -VAS 6262 A- may need

to be shortened 

⇒ page 87

 .

♦ Bottle of gearbox oil for 7-speed dual clutch gearbox 0CW; For

part number refer to ⇒  Electronic parts catalogue “ETKA” .

Jetta Hybrid 2013 ➤

86

 

-VAS 6262 A- does not contact the bottom of some oil bottles, the

pipe must be shortened to the length -a-.
• Dimension -a- = 210 mm

Note

The dimension -a- is measured from the shaft (green area in the

magnifying glass) of the adapter for oil filling -VAS 6262 A- .

If dimension -a- is greater than 210 mm:

– Mark dimension -a- on the breather pipe and shorten pipe, e.g.

with pipe cutter -VAS 6056/2- .

– Clean adapter for filling oil -VAS 6262 A- .
Procedure

Note

♦

Observe 

⇒ “4 Repair instructions”, page 10

 .

♦

The gearbox is filled for life.

♦

The oil level in the gearbox cannot be checked.

♦

In the event of leaks on the gearbox the cause for the leak

must be located and rectified.

♦

After this, the gearbox oil must be drained off completely and

gearbox filled with new oil.

• Engine is not running.
– Move selector lever to “P” position.
– Remove noise insulation beneath engine/gearbox ⇒  General

body repairs, exterior; Rep. gr.  66 ; Noise insulation .

– Position used oil collection and extraction unit -V.A.G 1782-

under gearbox.

– Unscrew oil drain plug of gearbox.
– Allow oil to drain off, then screw in oil drain plug firmly again.

Jetta Hybrid 2013 ➤

6. Gearbox oil    

87

 

– Disconnect air hoses -1- and -2- from air damper -3-. To do

this, press retaining ring -arrow- together on both sides and

pull hoses off.

Jetta Hybrid 2013 ➤

88

 

 

 

 

 

 

 

 

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