Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 478

SERVICE SPECIFICATIONS  –  VF2A TRANSFER

SS–37

SS

Pinion gear thrust clearance

Standard

0.11 to 0.84 mm (0.0043 to 0.0331 in.)

Maximum

0.84 mm (0.0331 in.)

Pinion gear radial clearance

Standard

0.009 to 0.038 mm (0.0004 to 0.0015 in.)

Maximum

0.038 mm (0.0015 in.)

Input bearing shaft snap ring thickness

Mark 1

1.45 to 1.50 mm (0.0571 to 0.0591 in.)

Mark 2

1.50 to 1.55 mm (0.0591 to 0.0610 in.)

Mark 3

1.55 to 1.60 mm (0.0610 to 0.0630 in.)

Mark 4

1.60 to 1.65 mm (0.0630 to 0.0650 in.)

Mark 5

1.65 to 1.70 mm (0.0650 to 0.0669 in.)

Inner bearing press in depth

Standard

7.7 to 8.3 mm (0.303 to 0.327 in.)

Oil seal

Oil seal drive in depth

Standard

-0.5 to 0.5 mm (-0.020 to 0.020 in.)

SS–38

SERVICE SPECIFICATIONS  –  VF2A TRANSFER

SS

TORQUE SPECIFICATIONS

Transfer oil

Transfer case oil seal

Extension housing oil seal

Transfer assembly

Part tightened

N*m

kgf*cm

ft.*lbf

No. 1 transfer case plug (filler 
and drain) x Transfer assembly

37

377

27

Part tightened

N*m

kgf*cm

ft.*lbf

Lower transfer case protector x 
Transfer assembly

18

183

13

Part tightened

N*m

kgf*cm

ft.*lbf

Lower transfer case protector x 
Transfer assembly

18

183

13

Part tightened

N*m

kgf*cm

ft.*lbf

Transfer case plug x Front 
transfer case

19

190

14

Transfer oil pump body sub-
assembly x Front transfer case

7.5

76

66 in.*lbf

Transfer oil separator sub-
assembly x Front transfer case

7.5

76

66 in.*lbf

No. 1 transfer case plug (filler 
and drain) x Transfer assembly

37

377

27

Rear transfer case x Front 
transfer case

28

285

21

Transfer extension housing 
sub-assembly x Rear transfer 
case

12

22

9

Transfer output shaft 
companion flange (front and 
rear)

118

1,203

87

Transfer control shift lever 
retainer sub-assembly x Front 
transfer case

18

183

13

Transfer case cover sub-
assembly x Front transfer case

18

183

13

Transfer bearing retainer sub-
assembly x Front transfer case

12

117

8

Transfer indicator switch x 
Front transfer case

37

377

27

Transfer assembly x 
Transmission assembly

24

244

17

Lower transfer case protector x 
Transfer assembly

18

183

13

SERVICE SPECIFICATIONS  –  VF4B TRANSFER

SS–39

SS

VF4B TRANSFER

SERVICE DATA

Rear output shaft

Input shaft

Planetary gear

Drive sprocket thrust clearance

Standard

0.15 to 0.24 mm (0.0059 to 0.0094 in.)

Maximum

0.24 mm (0.0094 in.)

Output shaft rear journal surface diameter

(part A) Minimum

27.98 mm (1.1016 in.)

(part B) Minimum

31.98 mm (1.2591 in.)

(part C) Minimum

34.98 mm (1.3772 in.)

(part D) Minimum

36.98 mm (1.4559 in.)

Drive sprocket radial clearance

Standard

0.01 to 0.06 mm (0.0004 to 0.0024 in.)

Maximum

0.06 mm (0.0024 in.)

Front drive clutch sleeve to center differential 
clearance

Maximum

0.84 mm (0.0331 in.)

High and low clutch sleeve to gear shift fork 
No. 2 clearance

Maximum

0.84 mm (0.0331 in.)

Input shaft outside diameter

Minimum

47.59 mm (1.8736 in.)

Input shaft inside diameter

Maximum

48.14 mm (1.8953 in.)

Input gear stopper shaft snap ring thickness

Mark A

2.10 to 2.15 mm (0.0827 to 0.0846 in.)

Mark B

2.15 to 2.20 mm (0.0846 to 0.0866 in.)

Mark C

2.20 to 2.25 mm (0.0866 to 0.0886 in.)

Mark D

2.25 to 2.30 mm (0.0886 to 0.0906 in.)

Mark E

2.30 to 2.35 mm (0.0906 to 0.0925 in.)

Mark F

2.35 to 2.40 mm (0.0925 to 0.0945 in.)

Mark G

2.40 to 2.45 mm (0.0945 to 0.0965 in.)

Mark H

2.45 to 2.50 mm (0.0965 to 0.0984 in.)

Mark J

2.50 to 2.55 mm (0.0984 to 0.1004 in.)

Mark K

2.55 to 2.60 mm (0.1004 to 0.1024 in.)

Mark L

2.60 to 2.65 mm (0.1024 to 0.1043 in.)

Mark M

2.65 to 2.70 mm (0.1043 to 0.1063 in.)

Mark N

2.70 to 2.75 mm (0.1063 to 0.1083 in.)

Mark P

2.75 to 2.80 mm (0.1083 to 0.1102 in.)

Mark Q

2.80 to 2.85 mm (0.1102 to 0.1122 in.)

Mark R

2.85 to 2.90 mm (0.1122 to 0.1142 in.)

Mark S

2.90 to 2.95 mm (0.1142 to 0.1161 in.)

Mark T

2.95 to 3.00 mm (0.1161 to 0.1181 in.)

Mark U

3.00 to 3.05 mm (0.1181 to 0.1201 in.)

Pinion gear thrust clearance

Standard

0.11 to 0.84 mm (0.0043 to 0.0331 in.)

Maximum

0.84 mm (0.0331 in.)

Pinion gear radial clearance

Standard

0.009 to 0.038 (0.0004 to 0.0015 in.)

Maximum

0.038 mm (0.0015 in.)

Input bearing shaft snap ring thickness

Mark 1

1.45 to 1.50 mm (0.0571 to 0.0591 in.)

Mark 2

1.50 to 1.55 mm (0.0591 to 0.0610 in.)

Mark 3

1.55 to 1.60 mm (0.0610 to 0.0630 in.)

Mark 4

1.60 to 1.65 mm (0.0630 to 0.0650 in.)

Mark 5

1.65 to 1.70 mm (0.0650 to 0.0669 in.)

Inner bearing press in depth

Standard

7.7 to 8.3 mm (0.303 to 0.327 in.)

SS–40

SERVICE SPECIFICATIONS  –  VF4B TRANSFER

SS

Oil seal

Oil seal drive in depth

Standard

-0.5 to 0.5 mm (-0.020 to 0.020 in.)