Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 413

 

  Index      Toyota     Toyota FJ Cruiser (model GSJ 10, 15 series) - service repair instruction 2007 year

 

Search            copyright infringement  

 

 

 

 

 

 

 

  

 

Content   ..  411  412  413  414   ..

 

 

Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 413

 

 

PR–12

PROPELLER SHAFT  –  REAR PROPELLER SHAFT ASSEMBLY

PR

(e) Install 4 new snap rings of equal thickness which 

will allow no axial play.
HINT:
Do not reuse the snap rings.
Thickness of snap ring

NOTICE:
•

Use a new snap ring.

•

Use snap rings as close as possible the same 
thickness on both ends.

(f)

Using a hammer, tap the yoke until there is no 
clearance between the spider bearing outer race 
and snap ring.
HINT:
Install new spider bearings onto the sleeve side in 
the procedure described above.

(g) Align the matchmarks on the flange yoke and the 

sleeve yoke.

(h) Using SST, install the spider bearings onto the 

spider.
SST

09332-25010

(i)

Using SST, adjust both bearings so that the snap 
ring grooves are at maximum and equal in width.
SST

09332-25010

(j)

Install 4 new snap rings of equal thickness which 
will allow no axial play.
HINT:
Do not reuse the snap rings.

G020755

Parts No.

Thickness mm (in.)

Mark

90520-25039

2.28 to 2.30

1

90520-25040

2.30 to 2.32

2

90520-25041

2.32 to 2.34

-

90520-25042

2.34 to 2.36

Brown

90520-25043

2.36 to 2.38

Blue

90520-25044

2.38 to 2.40

6

90520-25045

2.40 to 2.42

7

90520-25046

2.42 to 2.44

8

90520-25047

2.44 to 2.46

9

90520-25048

2.46 to 2.48

10

90520-25049

2.48 to 2.50

A

90520-25050

2.50 to 2.52

B

90520-25051

2.52 to 2.54

C

90520-25052

2.54 to 2.56

D

90520-25053

2.56 to 2.58

E

90520-25054

2.18 to 2.20

J

90520-25055

2.20 to 2.22

K

90520-25056

2.22 to 2.24

F

90520-25057

2.24 to 2.26

G

90520-25058

2.26 to 2.28

H

Hammering Point

G022297E02

SST

F044258E01

PROPELLER SHAFT  –  REAR PROPELLER SHAFT ASSEMBLY

PR–13

PR

Thickness of snap ring

NOTICE:
•

Use a new snap ring.

•

Use snap rings as close as possible to the 
same thickness on both ends.

(k) Using a plastic hammer, tap the yoke until there is 

no clearance between the spider bearing outer race 
and snap ring.
HINT:
Install new spider bearings onto the sleeve side in 
the procedure described above.

2.

INSPECT UNIVERSAL JOINT SPIDER BEARING
(a) Check that the joints move smoothly.
(b) Check the spider bearing axial play by turning the 

yoke while holding the shaft tightly.
Maximum bearing axial play:

0 mm (0 in.)

3.

INSPECT REAR PROPELLER SHAFT ASSEMBLY (for 
4WD)
HINT:
When replacing the spider bearing, be sure that the 
grease fitting hole is facing in the direction shown in the 
illustration.

Parts No.

Thickness mm (in.)

Mark

90520-25039

2.28 to 2.30

1

90520-25040

2.30 to 2.32

2

90520-25041

2.32 to 2.34

-

90520-25042

2.34 to 2.36

Brown

90520-25043

2.36 to 2.38

Blue

90520-25044

2.38 to 2.40

6

90520-25045

2.40 to 2.42

7

90520-25046

2.42 to 2.44

8

90520-25047

2.44 to 2.46

9

90520-25048

2.46 to 2.48

10

90520-25049

2.48 to 2.50

A

90520-25050

2.50 to 2.52

B

90520-25051

2.52 to 2.54

C

90520-25052

2.54 to 2.56

D

90520-25053

2.56 to 2.58

E

90520-25054

2.18 to 2.20

J

90520-25055

2.20 to 2.22

K

90520-25056

2.22 to 2.24

F

90520-25057

2.24 to 2.26

G

90520-25058

2.26 to 2.28

H

Hammering Point

G022298E01

PR–14

PROPELLER SHAFT  –  REAR PROPELLER SHAFT ASSEMBLY

PR

INSTALLATION

1.

INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 
2WD)
(a) Remove SST from the extension housing.
(b) Install the propeller shaft assembly into the 

extension housing.

(c) Align the matchmarks on the propeller shaft flange 

and differential flange.

(d) Install the propeller shaft assembly with the 4 bolts, 

4 nuts and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

2.

INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 
4WD)
(a) Align the matchmarks on the propeller shaft flange 

and differential flange.

(b) Install the propeller shaft assembly with the 4 bolts, 

4 nuts and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

(c) Align the matchmarks on the propeller shaft flange 

and transfer flange.

(d) Install the propeller shaft assembly with the 4 nuts 

and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

Rear Side

G022300E01

SST

C098710E01

Matchmarks

C098700E02

Matchmarks

C098700E02

Matchmarks

C098699E02

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION SYSTEM

MT–1

MT

MANUAL TRANSMISSION 
SYSTEM

PROBLEM SYMPTOMS TABLE

Use the table below to help determine the cause of the 
problems. The numbers indicate the ranked order of 
probability of each of the possible causes. Check each part in 
the order suggested. If necessary, replace the applicable 
parts.

Symptom

Suspected area

See page

Abnormal noise

1. Oil level (Low)

MT-2

2. Oil (Wrong)

MT-2

3. Gears (Worn or damaged)

-

4. Bearings (Worn or damaged)

-

Oil leakage

1. Oil level (High)

MT-2

2. Gasket (Damaged)

-

3. Oil seal (Worn or damaged)

-

4. O-Ring (Worn or damaged)

-

Hard shifting or will not shift

1. Synchronizer ring (Worn or damaged)

-

2. Shift key spring (Damaged)

-

Jumps out of gear

1. Locking ball spring (Damaged)

-

2. Shift fork (Worn)

-

3. Gears (Worn or damaged)

-

4. Bearings (Worn or damaged)

-

 

 

 

 

 

 

 

Content   ..  411  412  413  414   ..