Toyota Sequoia (2005). Manual - part 724

ST092–07

S00058

SST

S00059

S00060

SST

S00061

SST

Upward

Downward

B12321

–

STARTING

STARTER

ST–11

2885

REPLACEMENT

1.

REPLACE REAR BEARING

(a)

Using SST, remove the bearing.
SST

09286–46011

(b)

Using a press, press in a new bearing.

2.

REPLACE FRONT BEARING

(a)

Using SST, remove the bearing.
SST

09286–46011

(b)

Using SST and a press, press in a new bearing.

NOTICE:
Be careful of the bearing installation direction.

SST

09820–00031

3.

REPLACE MAGNETIC SWITCH TERMINAL KIT
PARTS

(a)

Remove the magnetic switch end cover.
Remove the 3 nuts, the end cover, the gasket and the
plunger.

NOTICE:
Do not loosen the 3 stud bolts.

B12322

Wear

B12323

SST

B12324

(2)

(1)

(3)

(5)

(4)

B12325

(2)

(3)

(4)

(5)

(1)

ST–12

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2886

(b)

Inspect contact plate for wear.
Using vernier calipers, measure the contact plate for
depth of wear.
Maximum wear:
0.9 mm (0.035 in.)

If the depth of wear is greater than the maximum, replace the
contact plate.

(c)

Remove terminal kit parts.
(1)

Put a wooden block on the plate, and press it down
with a hand press.

Dimensions of wooden block:
20 X 33 X 40 mm (0.79 X 1.30 X 1.57 in.)
(2)

Using SST, loosen the terminal nuts.

SST

09810–38140

(3)

Terminal C:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O–ring, terminal bolt, contact
plate and terminal insulator (inside).

(4)

Terminal 30:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O–ring, terminal bolt, contact
plate, terminal insulator (inside) and insulation pa-
per.

(d)

Temporarily install these new terminal 30 kit parts:
(1)

Contact plate

(2)

Terminal bolt

(3)

O–ring

(4)

Wave washer

(5)

Terminal nut

(e)

Temporarily install these new terminal C kit parts:
(1)

Contact plate

(2)

Terminal bolt

(3)

O–ring

(4)

Wave washer

(5)

Terminal nut

(f)

Temporarily tighten the terminal nuts.

B12323

33 mm

20 mm

Contact
Plate

40 mm

(kgf/cm

2

)

(psi)

(kPa) = (psi) x 6.9

100 kgf

2

Ram diameter (cm)

(kPa) = (kgf/cm

2

) x 98.1

=

=

x 3.14 (

π

)

2

221lbf

2

Ram diameter (in.)

x 3.14 (

π

)

2

B13044

SST

B12326

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ST–13

2887

(g)

Tighten terminal nuts.
(1)

Put a wooden block on the contact plate and press
it down with a hand press.

Dimensions of wooden block:
20 x 33 x 40 mm (0.79 x 1.30 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)

NOTICE:

Check the diameter of the hand press ram. Then cal-
culate the gauge pressure of the press when 
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:

If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.

(2)

Using SST, tighten the nuts to the specified torque.

SST

09810–38140

Torque: 17 N·m (170 kgf·cm, 13 ft·lbf)

NOTICE:
If the nut is over tightened, it may cause cracks on the plas-
tic frame.

(h)

Clean contact surfaces of the contact plate and the plung-
er.
Clean the contact surfaces of the remaining contact plate
and plunger with a dry shop rag.

(i)

Reinstall the magnetic switch end cover.
Install the plunger, the new gasket and the end cover with
the 3 nuts.
Torque: 3.6 N·m (37 kgf·cm, 32 in.·lbf)

ST093–03

ST–14

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STARTING

STARTER

2888

REASSEMBLY

Reassembly is in the reverse order of disassembly (See page 

ST–6

).

HINT:
At the time of assembly, use high–temperature grease to lubricate the bearing and gears when assembling
the starter.