Suzuki Grand Vitara JB627. Manual - part 326

 

  Index      Suzuki     Suzuki Grand Vitara JB627 - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  324  325  326  327   ..

 

 

Suzuki Grand Vitara JB627. Manual - part 326

 

 

9-iv Table of Contents

Headlight Washer Symptom Diagnosis (If 

Equipped)..........................................................9D-2

Headlight Washer Operation Inspection (If 

Equipped)..........................................................9D-2

Inspection of Headlight Washer Control 

Module and Its Circuit (If Equipped)..................9D-3

Repair Instructions ..............................................9D-4

Wipers and Washers Components .....................9D-4
Washer Tank and Washer Pump Removal 

and Installation ..................................................9D-5

Washer Pump Inspection ....................................9D-5
Windshield Wiper Removal and Installation........9D-6
Windshield Wiper Motor Inspection.....................9D-7
Rear Wiper Removal and Installation..................9D-8
Rear Wiper Motor Inspection ..............................9D-9
Windshield Wiper and Washer Switch 

Removal and Installation.................................9D-10

Windshield Wiper and Washer Switch 

Inspection........................................................9D-11

Rear Wiper and Washer Switch Removal and 

Installation.......................................................9D-12

Rear Wiper and Washer Switch Inspection.......9D-12
Rear Wiper Relay Removal and Installation .....9D-12
Rear Wiper Relay Inspection ............................9D-13
Headlight Washer Switch Inspection (If 

Equipped)........................................................9D-13

Headlight Washer Pump Removal and 

Installation (If Equipped) .................................9D-13

Headlight Washer Nozzle Removal and 

Installation (If Equipped) .................................9D-13

Specifications.....................................................9D-14

Tightening Torque Specifications......................9D-14

Glass / Windows / Mirrors .......................9E-1

General Description .............................................9E-1

Rear End Door Window Defogger System 

Description ........................................................9E-1

Windshield Construction .....................................9E-1
Rear Quarter Window Construction ....................9E-2

Diagnostic Information and Procedures............9E-3

Rear End door Window Defogger Symptom 

Diagnosis ..........................................................9E-3

Power Window Control System Symptom 

Diagnosis ..........................................................9E-4

Power Door Mirror Control System Symptom 

Diagnosis ..........................................................9E-4

Door Mirror Heater Symptom Diagnosis (If 

Equipped)..........................................................9E-4

Repair Instructions ..............................................9E-5

Windshield Removal and Installation ..................9E-5
Rear Quarter Window Removal and 

Installation.........................................................9E-8

Front Door Window Components......................9E-13
Front Door Glass Removal and Installation ......9E-14
Front Door Window Regulator Removal and 

Installation.......................................................9E-15

Front Door Window Regulator Inspection .........9E-15
Rear Door Window Components ......................9E-16
Rear Door Glass Removal and Installation .......9E-17

Rear Door Window Regulator Removal and 

Installation .......................................................9E-18

Rear Door Window Regulator Inspection..........9E-18
Rear End Door Window Components ...............9E-19
Rear End Door Glass Removal and 

Installation .......................................................9E-20

Rear End Door Window Defogger Relay 

Inspection........................................................9E-20

Rear End Door Window Defogger Wire 

Inspection........................................................9E-21

Rear End Door Window Defogger Wire 

Repair..............................................................9E-21

Power Window Main Switch Inspection ............9E-21
Power Window Sub Switch Inspection..............9E-23
Door Mirror Components...................................9E-23
Door Mirror Removal and Installation................9E-24
Power Door Mirror Switch Inspection................9E-24
Power Door Mirror Actuator Inspection .............9E-24
Door Mirror Heater Inspection (If Equipped) .....9E-25
Door Mirror Heater Relay Inspection (If 

Equipped)........................................................9E-25

Special Tools and Equipment ...........................9E-25

Recommended Service Material .......................9E-25

Security and Locks...................................9F-1

General Description ............................................. 9F-1

Key Coding Construction .................................... 9F-1

Component Location ........................................... 9F-1

Power Door Lock and Keyless Entry System 

Component Location ......................................... 9F-1

Diagnostic Information and Procedures ............ 9F-2

Power Door Lock System Symptom 

Diagnosis .......................................................... 9F-2

Power Door Lock System Operation 

Inspection.......................................................... 9F-2

Keyless Entry System Symptom Diagnosis (If 

Equipped).......................................................... 9F-3

Keyless Entry System Operation Inspection ....... 9F-4
Door Lock Function of Keyless Start System 

Symptom Diagnosis (If Equipped)..................... 9F-4

Repair Instructions .............................................. 9F-5

Front Door Lock Assembly Components ............ 9F-5
Front Door Lock Assembly Removal and 

Installation ......................................................... 9F-5

Front Door Lock Assembly Inspection ................ 9F-7
Power Door Lock Switch Inspection.................... 9F-7
Door Key Cylinder Switch Inspection .................. 9F-8
Power Door Lock Actuator Inspection................. 9F-8
Rear Door Lock Assembly Components ........... 9F-10
Rear Door Lock Assembly Removal and 

Installation ....................................................... 9F-10

Rear Door Lock Assembly Inspection ............... 9F-10
Rear End Door Lock Assembly Components.... 9F-11
Rear End Door Lock Assembly Removal and 

Installation ....................................................... 9F-11

Rear End Door Lock Assembly Inspection........ 9F-12
Replacement of Transmitter Battery (Other 

than Keyless Start Model) ............................... 9F-12

Table of Contents 9-v

Programming Transmitter Code for Keyless 

Entry System (Other than Keyless Start 
Model) ............................................................. 9F-13

Keyless Entry Receiver Removal and 

Installation....................................................... 9F-13

Keyless Entry Receiver and Its Circuit 

Inspection........................................................ 9F-14

Specifications..................................................... 9F-15

Tightening Torque Specifications...................... 9F-15

Special Tools and Equipment ........................... 9F-15

Recommended Service Material....................... 9F-15

Seats ......................................................... 9G-1

Diagnostic Information and Procedures............9G-1

Front Seat Heater Symptom Diagnosis (If 

Equipped)..........................................................9G-1

Repair Instructions ..............................................9G-1

Front Seat Components......................................9G-1
Front Seat Removal and Installation...................9G-2
Front Seat Heater Switch (Driver and 

Passenger Side) Inspection (If Equipped) ........9G-2

Front Seat Heater Wire Inspection (If 

Equipped)..........................................................9G-2

Rear Seat Components ......................................9G-3
Rear Seat Removal and Installation ...................9G-3

Specifications.......................................................9G-3

Tightening Torque Specifications........................9G-3

Interior Trim ............................................. 9H-1

Repair Instructions ..............................................9H-1

Floor Carpet Removal and Installation................9H-1
Head Lining Removal and Installation ................9H-1
Console Box Components ..................................9H-3

Sun Roof / T-Top / Convertible Top .........9I-1

General Description .............................................. 9I-1

Power Sun Roof System Description ................... 9I-1

Diagnostic Information and Procedures............. 9I-1

Power Sun Roof System Symptom Diagnosis ..... 9I-1

Repair Instructions ............................................... 9I-1

Sun Roof Glass Components .............................. 9I-1
Sun Roof Glass Removal and Installation............ 9I-2
Sun Roof Glass Adjustment................................. 9I-2
Sun Roof Switch Inspection ................................. 9I-2
Sun Roof Motor Removal and Installation............ 9I-3
Sun Roof System Circuit and Motor 

Inspection........................................................... 9I-3

Sun Roof Assembly Components ........................ 9I-4
Sun Roof Assembly Removal and Installation ..... 9I-5

Sun Roof Assembly Disassembly and 

Reassembly ....................................................... 9I-6

Hood / Fenders / Doors ............................9J-1

Repair Instructions .............................................. 9J-1

Hood Removal and Installation ........................... 9J-1
Hood Inspection and Adjustment ........................ 9J-1
Front Fender Components .................................. 9J-2
Front Fender Removal and Installation ............... 9J-2
Front Door Assembly Components ..................... 9J-3
Front Door Assembly Removal and 

Installation ......................................................... 9J-4

Rear Door Assembly Components...................... 9J-5
Rear Door Assembly Removal and 

Installation ......................................................... 9J-5

Rear End Door Assembly Components .............. 9J-6
Rear End Door Assembly Removal and 

Installation ......................................................... 9J-7

Specifications....................................................... 9J-8

Tightening Torque Specifications........................ 9J-8

Special Tools and Equipment ............................. 9J-8

Recommended Service Material ......................... 9J-8

Body Structure......................................... 9K-1

Repair Instructions ..............................................9K-1

Front Bumper Components.................................9K-1
Rear Bumper Components .................................9K-2
Cowl Top Components........................................9K-2

Specifications.......................................................9K-3

Body Dimensions ................................................9K-3
Panel Clearance................................................9K-10

Paint / Coatings ........................................9L-1

General Description ............................................. 9L-1

Anti-Corrosion Treatment Construction............... 9L-1
Plastic Parts Finishing......................................... 9L-2

Component Location ........................................... 9L-2

Sealant Application Areas ................................... 9L-2
Under Coating Application Areas ........................ 9L-8
Anti-Corrosion Compound Application Area ..... 9L-10

Exterior Trim ............................................9M-1

Repair Instructions ............................................. 9M-1

Roof Drip Molding Removal and Installation (If 

Equipped)......................................................... 9M-1

Roof Rail Removal and Installation (If 

Equipped)......................................................... 9M-2

Splash Guard Removal and Installation (If 

Equipped)......................................................... 9M-3

9-1 Precautions: 

Body, Cab and Accessories

Precautions

Precautions

Precautions on Body, Cab and Accessories

S6JB0B9000001

Air Bag Warning
Refer to “Air Bag Warning in Section 00”.

Fastener Caution
Refer to “Fastener Caution in Section 00”.

Precautions for Body Service
Refer to “Precautions for Body Service”.

Fastener Caution for Body Service:
Refer to “Fastener Caution for Body Service”.

Cautions in Body Electrical System Servicing
Refer to “Cautions in Body Electrical System Servicing in Section 9A”.

Precautions for Discharge Headlight Service
Refer to “Precautions for Discharge Headlight Service (If Equipped) in Section 9B”.

Precautions for Body Service

S6JB0B9000002

WARNING

!

 

For vehicles equipped with a Supplemental Restraint (Air Bag) System:
When servicing vehicle body, if shock may be applied to air bag system component parts, remove 
those parts beforehand.

 

Fastener Caution for Body Service

S6JB0B9000003

CAUTION

!

 

• Fasteners are important attaching parts in that they could affect the performance of vital 

components and systems, and/or could result in major repair expense. They must be replaced with 
one of the same part number of with an equivalent part if replacement become necessary.

• Do not use a replacement part of lesser quality or substitute a design. Torque values must be used 

as specified during reassembly to assure proper retention of these parts.

 

Wiring Systems:  9A-1

Body, Cab and Accessories

Wiring Systems

Precautions

Cautions in Body Electrical System Servicing

S6JB0B9100001

When servicing the electric systems, observe the cautions described in “Precautions for Electrical Circuit Service in 
Section 00”
 to protect electrical parts and to prevent a fire.

General Description

Abbreviations

S6JB0B9101001

Refer to the “Abbreviations in Section 0A” for the general abbreviations.

ESP

®

 is a registered trademark of Daimler Chrysler AG.

Wire / Connector Color Symbols

S6JB0B9101002

Refer to “Wire Color Symbols in Section 0A”.

Abbreviation

Full term

Abbreviation

Full term

2WD

2 wheel drive vehicles

ILL

Illumination

4WD

4 wheel drive vehicles

IND

Indicator

A/B

Air bag

INT

Intermittent

A/LEV

Auto leveling

J/B

Junction block

ACC

Accessory

J/C

Joint connector

CAN

Controller area network

KLS

Keyless start system

COMB

Combination

L

Left

DSL

Diesel engine

LED

Light emitting diode

ELCM

EVAP leak check module

LHD

Left hand drive vehicle

ESP

®

Electronic stability program

LO

Low

FWD

Forward

P/N

Power normal

HI

High

R

Right

HID

High intensity discharge

RHD

Right hand drive vehicle

HLC

Head light cleaner

ST

Starter

IF EQPD

If equipped

VSV

Vacuum switching valve

IG COIL

Ignition coil

5 dr

5 door

 

 

 

 

 

 

 

Content   ..  324  325  326  327   ..