Suzuki Grand Vitara JB627. Manual - part 151

 

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Suzuki Grand Vitara JB627. Manual - part 151

 

 

3C-8 Transfer: 

4L-lock (4WD Low Center Differential Lock) Position
When 4L-lock position is selected from 4H-lock position by turning the transfer switch, the transfer shift control 
actuator motor runs and shift cam rotates in the arrow direction “A”. The shift cam shifts the High/Low shift fork in the 
arrow direction “B”, and the reduction shift sleeve moves in the arrow direction “B”. Also, the shift cam shifts the 
differential lock shift fork in the arrow direction “C”, and the differential lock clutch sleeve also moves in the arrow 
direction “C”.
The driving force from the transmission is transmitted from the transfer low gear, through the transfer input gear and 
transfer counter gear with the speed reduced. At this time, as the center LSD case and transfer low gear are engaged 
via reduction shift sleeve, the driving force is transmitted to the rear output shaft.
The driving force of the rear output shaft makes the front output shaft rotate via the differential lock clutch sleeve as in 
the case of 4H-lock position.

A

B

C

[A]

[B]

1

2

5

4

4

3

5

9

8

6

7

11

10

12

13

17

15

18

16

14

19

I5JB0A332006-02

[A]: Transfer position indicator

4. Shift fork pin

9. Reduction shift sleeve

14. Center LSD case

19. Low gear

[B]: Transfer switch

5. Shift cam

10. Differential lock clutch sleeve

15. Front drive shaft

1. 4L/N switch 

6. High / Low shift fork 

11. Front drive sprocket 

16. Counter gear

2. Center differential lock switch

7. Differential lock shift fork

12. Front drive sprocket bush

17. Drive chain

3. Transfer actuator

8. Input gear

13. Rear output shaft

18. Front output shaft

Transfer: 3C-9

Input / Output Signal Table of 4WD Control Module

S6JB0B3301008

4WD control module outputs the following signals to actuators, indicators, warning buzzer, according to the transfer 
switch operation.

Output signal (to each component parts)

Transfer 

shift 

actuator

Differential 

lock 

indicator

4L indicator N indicator

Warning 

buzzer

Input signal

Transfer switch

{

{

{

{

{

CPP switch

{

{

{

{

TCM

{

{

{

{

ABS hydraulic unit / control 
module

{

{

{

{

{

4L/N switch

{

{

{

Center differential lock switch

{

{

3C-10 Transfer: 

On-Board Diagnostic System Description

S6JB0B3301009

For 4WD control system, 4WD control module has the following functions.
• When ignition switch is turned ON with engine at stop, differential lock indicator (1), 4L indicator (2) and N indicator 

(3) turn on at the same time for 2 seconds in order to check operation of these indicators.

• When 4WD control module detects any malfunction in the following area, differential lock indicator (1), 4L indicator 

(2) and N indicator (3) flash continuously and 4WD control module comes into fail-safe mode. For details of fail safe 
mode, refer to “Fail-Safe Table”.
– Transfer switch
– Transfer shift actuator motor
– Transfer shift actuator motor position switch
– 4L/N switch
– Center differential lock switch

• DTC can be checked by either one of the following ways.

– DTC can be checked by using SUZUKI scan tool (4) connected to DLC (5).
– If equipped with diagnosis connector, DTC can be displayed on digital display odometer by shorting diagnosis 

connector (6).

• When 4WD control module detects any malfunction, 4WD control module will shift automatically transfer to either N 

or former position which is in before shifting process began.

DLC (Data Link Connector)
Refer to “Data Link Connector (DLC)” under “On-Board Diagnostic System Description in Section 1A”.

1

2

3

4

5

6

I5JB0A332008-01

Transfer: 3C-11

CAN Communication System Description

S6JB0B3301010

Refer to “CAN Communication System Description in Section 1A”.

4WD Control Module Transmission Data

4WD Control Module Reception Data

BCM

Combination 

Meter

Transmit

DATA

4WD 

Buzzer on reques
Lock indication status

Neutral Indication Status

Low indication status

4WD diagnostic trouble codes

control

module

ECM

4WD shift position

I6JB0B330001-01

ECM

TCM

DATA

Receive

Engine speed signal

Vehicle speed signal

Brake pedal switch active

4WD 

control

module

Transmission gear

selector position

Wheel speed pulse 
(front right)             

Wheel speed pulse 
(front left)               

Wheel speed pulse 

(rear right)              

Wheel speed pulse 
(rear left)                

ABS active

ABS control module  

(Non-ESP® model)

ESP® control module  

(ESP® model)

ESP® status signal

I6JB01331001-02

 

 

 

 

 

 

 

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