Subaru Legacy IV (2008 year). Manual - part 240

FU(H4DOTC)-63

Fuel Tank

FUEL INJECTION (FUEL SYSTEMS)

6) Install the rear suspension assembly.

CAUTION:
A helper is required to perform this work.

(1) Support the rear differential with the trans-
mission jack.
(2) Support the rear suspension assembly, and
tighten the bolts which secure the rear suspen-
sion assembly to the body.

Tightening torque:

T1: 125 N·m (12.7 kgf-m, 92.2 ft-lb)
T2: 175 N·m (17.8 kgf-m, 129.1 ft-lb)

(3) Tighten the bolts which hold the rear shock
absorber to the rear suspension arm. <Ref. to
RS-10, INSTALLATION, Rear Arm.>

Tightening torque:

62 N·m (6.3 kgf-m, 45.7 ft-lb)

7) Tighten the bolts holding the parking brake cable
clamp.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

Tightening torque:

33 N·m (3.4 kgf-m, 24.3 ft-lb)

8) Connect the connector to the rear ABS wheel
speed sensor.

9) Install the heat shield cover.

Tightening torque:

17.5 N·m (1.8 kgf-m, 12.9 ft-lb)

10) Install the fuel tank protector.

Tightening torque:

Nut: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
Bolt: 17.5 N·m (1.8 kgf-m, 12.9 ft-lb)

11) Install the propeller shaft. <Ref. to DS-11, IN-
STALLATION, Propeller Shaft.>
12) Install the rear exhaust pipe. <Ref. to
EX(H4DOTC)-13, INSTALLATION, Rear Exhaust
Pipe.>
13) Lower the vehicle.

FU-01150

T1

T1

T1

T1

FU-03101

T2

T2

FU-01132

FU-02895

FU-02896

FU-02894

FU(H4DOTC)-64

Fuel Tank

FUEL INJECTION (FUEL SYSTEMS)

14) Connect the parking brake cable to the parking
brake assembly. <Ref. to PB-7, INSTALLATION,
Parking Brake Assembly (Rear Disc Brake).>
15) Install the rear disc brake assembly.

Tightening torque:

66 N·m (6.7 kgf-m, 48.7 ft-lb)

16) Tighten the bolts which secure the rear brake
hose mounting bracket.

Tightening torque:

33 N·m (3.4 kgf-m, 24.3 ft-lb)

17) Install the rear wheels.

Tightening torque:

120 N·m (12.2 kgf-m, 88.5 ft-lb)

18) Connect the quick connector of the evaporation
pipe. <Ref. to FU(H4DOTC)-81, INSTALLATION,
Fuel Delivery, Return and Evaporation Lines.>

19) Install the pipe protector.

Tightening torque:

T1: 1 N·m (0.1 kgf-m, 0.7 ft-lb)
T2: 7.5 N·m (0.7 kgf-m, 5.5 ft-lb)

20) Install the trunk room trim. (Sedan model)
<Ref. to EI-71, INSTALLATION, Trunk Room
Trim.>
21) Install the rear quarter trim. (Wagon model)
<Ref. to EI-64, INSTALLATION, Rear Quarter
Trim.>
22) Connect connector (A) to the fuel sub level sen-
sor.
23) Connect the quick connector of fuel delivery
tube (B) and fuel return tube (C). <Ref. to
FU(H4DOTC)-81, INSTALLATION, Fuel Delivery,
Return and Evaporation Lines.>

NOTE:
When connecting, be careful not to reverse the de-
livery side and return side.

24) Install the service hole cover of fuel sub level
sensor.

25) Connect connector (A), and install clip (B).

FU-01128

FU-02391

FU-02868

T2

T1

(A) Bolt

(B) Grommet

 FU-01127

(A)

(B)

(C)

FU-01126

(B)

(A)

(A)

FU-02389

(B)

(A)

FU(H4DOTC)-65

Fuel Tank

FUEL INJECTION (FUEL SYSTEMS)

26) Connect the connector to the fuel pump.

27) Install the service hole cover of fuel pump.

28) Install the rear seat.
29) Connect the ground cable to battery.

30) Inspect the wheel alignment and adjust if nec-
essary.

C: INSPECTION

1) Check that the fuel tank does not have holes,
cracks or is damaged in any other way.
2) Check that the fuel pipe and fuel hose are not
cracked and those connections are tight.

FU-02388

FU-02387

IN-00203

FU(H4DOTC)-66

Fuel Filler Pipe

FUEL INJECTION (FUEL SYSTEMS)

28.Fuel Filler Pipe

A: REMOVAL

WARNING:
Place “NO OPEN FLAMES” signs near the
working area.

CAUTION:
Be careful not to spill fuel.
1) Set the vehicle on a lift.
2) Release the fuel pressure. <Ref. to
FU(H4DOTC)-57, RELEASING OF FUEL PRES-
SURE, PROCEDURE, Fuel.>
3) Drain fuel. <Ref. to FU(H4DOTC)-57, DRAIN-
ING FUEL (WITH SUBARU SELECT MONITOR),
PROCEDURE, Fuel.>
4) Disconnect the ground cable from battery.

5) Open the fuel filler lid, and remove the fuel filler
cap.
6) Remove the screws which secure gasket.

7) Remove the rear wheel RH.
8) Lift up the vehicle.
9) Remove the mud guard. <Ref. to EI-29, RE-
MOVAL, Mud Guard.>
10) Remove the rear sub frame. <Ref. to RS-21,
REMOVAL, Rear Sub Frame.>

11) Remove the bolts which hold fuel filler pipe
bracket on the body.

12) Disconnect the fuel filler hose (A) and evapora-
tion hose (B) from the fuel filler pipe.

13) Remove the fuel filler pipe to the underside of
the vehicle.

IN-00203

FU-00095

FU-02395

(A)

FU-02396

(B)

FU-02397

(B)