Subaru Legacy III (2000-2003 year). Manual - part 261

ME(H6DO)-32

MECHANICAL

ENGINE ASSEMBLY

23) Support transmission with a garage jack.

CAUTION:
Before moving engine away from transmission,
check to be sure no work has been overlooked.
Doing this is very important in order to facilitate
re-installation and because transmission low-
ers under its own weight.

24) Separation of engine and transmission.

(1) Remove starter. <Ref. to SC(H6DO)-6, RE-
MOVAL, Starter.>
(2) Remove bolts which hold upper side of
transmission to engine.

25) Install ST to torque converter clutch case.
ST

498277200

STOPPER SET

26) Remove engine from vehicle.

(1) Slightly raise engine.
(2) Raise transmission with garage jack.
(3) Move engine horizontally until main shaft is
withdrawn from clutch cover.
(4) Slowly move engine away from engine com-
partment.

NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.

27) Remove front cushion rubbers.

B: INSTALLATION

1) Install front cushion rubbers.

Tightening torque:

34 N·m (3.5 kgf-m, 25.3 ft-lb)

2) Position engine in engine compartment and
align it with transmission.

NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.

(A) Transmission

(B) Garage jack

ME-00490

( A )

( B )

ME-00491

ME-00492

ME-00489

ME(H6DO)-33

MECHANICAL

ENGINE ASSEMBLY

3) Tighten bolts which hold upper side of transmis-
sion to engine.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

4) Remove lifting device and wire ropes.

5) Remove garage jack.
6) Install pitching stopper.

Tightening torque:

T1: 49 N·m (5.0 kgf-m, 36.2 ft-lb)
T2: 57 N·m (5.8 kgf-m, 42 ft-lb)

7) Remove ST from torque converter clutch case.

NOTE:
Be careful not to drop the ST into the torque con-
verter clutch case when removing ST.
ST

498277200

STOPPER SET

8) Install starter. <Ref. to SC(H6DO)-6, INSTALLA-
TION, Starter.>

9) Install torque converter clutch onto drive plate.

(1) Tighten bolts which hold torque converter
clutch to drive plate.
(2) Tighten other bolts while rotating the engine
by using ST.

NOTE:
Be careful not to drop bolts into torque converter
clutch housing.
ST

499977100

CRANK PULLEY WRENCH

Tightening torque:

25 N·m (2.5 kgf-m, 18.1 ft-lb)

(3) Clog plug (A) onto service hole.

10) Install power steering pump on bracket.

(1) Install power steering tank on bracket.

ME-00491

ME-00489

ME-00493

ME-00486

( A )

FU-00429

ME(H6DO)-34

MECHANICAL

ENGINE ASSEMBLY

(2) Install power steering pump on bracket, and
tighten bolts.

Tightening torque:

20.1 N·m (2.05 kgf-m, 14.8 ft-lb)

(3) Tighten bolt which installs power steering
pipe bracket.

11) Tighten nuts which hold lower side of transmis-
sion to engine.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

12) Tighten nuts which install front cushion rubber
onto crossmember.

Tightening torque:

74 N·m (7.5 kgf-m, 54 ft-lb)

NOTE:
Make sure the front cushion rubber mounting bolts
(A) and locator (B) are securely installed.

13) Install front exhaust pipe.
<Ref. to EX(H6DO)-6, INSTALLATION, Front Ex-
haust Pipe.>
14) Connect the following hoses.

(1) Fuel delivery hose, return hose and evapo-
ration hose

(2) Heater inlet and outlet hoses

ME-00450

ME-00449

ME-00484

ME-00494

( A ) ( B )

( B ) ( A )

ME-00488

ME-00481

ME(H6DO)-35

MECHANICAL

ENGINE ASSEMBLY

(3) Brake booster vacuum hose

15) Connect the following connectors.

(1) Engine ground terminals

Tightening torque:

14 N·m (1.4 kgf-m, 10.1 ft-lb)

(2) Engine harness connectors

(3) Alternator connector and terminal (A)
(4) A/C compressor connectors (B)

16) Connect the following cables.

(1) Accelerator cable

NOTE:
After connecting each cable, adjust them.
17) Install A/C pressure hoses.
<Ref. to AC-42, INSTALLATION, Flexible Hose.>
18) Install V-belt. <Ref. to ME(H6DO)-28, INSTAL-
LATION, V-belt.>
19) Install radiator to vehicle. <Ref. to CO(H6DO)-
28, INSTALLATION, Radiator.>
20) Install air intake duct, cleaner case and air in-
take chamber.
<Ref. to IN(H6DO)-2, General Description.>
21) Install under cover.
22) Install battery in the vehicle, and connect ca-
bles.
23) Fill coolant.
<Ref. to CO(H6DO)-22, FILLING OF ENGINE
COOLANT, REPLACEMENT, Engine Coolant.>
24) Check ATF level and correct if necessary.
<Ref. to AT-30, Automatic Transmission Fluid.>
25) Charge A/C system with refrigerant.
<Ref. to AC-24, Refrigerant Charging Procedure.>
26) Remove front hood stay, and close front hood.
27) Take off the vehicle from lift arms.

C: INSPECTION

1) Make sure pipes and hoses are installed correct-
ly.
2) Make sure the engine coolant and ATF are at
specified levels.

ME-00480

ME-00476

ME-00477

ME-00478

( A )

( B )

ME-00479

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