SsangYong Rexton. Manual - part 630

SSANGYONG  Y200

7B-22  GENERAL HVAC SYSTEM

GSL

DSL

5. Remove the radiator grill plate.

6. Remove the fan bolts.

7. Disconnect the fan connector and then remove the

condenser fan from the condenser.

8. Remove the bolts and nuts retaining condenser

and then remove the condenser from the vehicle.

9. Installation should follow the removal procedure

in the reverse order.

Notice: The used O-ring must be replaced by the
new part.

YAD7B420

YAD7B430

YAD7B440

YAD7B450

GENERAL HVAC SYSTEM  7B-23

SSANGYONG  Y200

COMPRESSOR

Removal & Installation Procedure

1. Discharge and recover the refrigerant from the

system.

2. Remove the fan belt.

3. Disconnect suction/discharge hose from the

compressor.

•

Remove the flange bolt retaining the hoses.

•

Disconnect the hoses.

•

Remove two sealing washer.

4. Lift the vehicle and support safely.

5. Remove the skid plate.

6. Remove the compressor.

•

Disconnect the connector of the compressor.

•

Remove three front bracket bolts retaining
compressor.

Notice: Discard the used sealing washer.

7. Installation should follow the removal procedure

in the reverse order.

Tighten the bolts with the specified torque.

Evacuate and recharge the A/C system.

A/C HIGH/LOW PRESSURE LINE

Removal Procedure

1. Discharge and recover the refrigerant from the

system.

1

2

YAD7B460

YAD7B470

YAD7B480

SSANGYONG  Y200

7B-24  GENERAL HVAC SYSTEM

Installation Procedure

Notice: Discard the used O-ring and sealing washer.

1. Installation should follow the removal procedure

in the reverse order.

2. Tighten the flange nut securing the high pressure

line with the specified torque.

•

flange nut at compressor

•

flange nut at evaporator

3. Evacuate and recharge the A/C system.

A/C MODULE ASSEMBLY

Removal Procedure

1. Discharge the coolant from the system.

2. Discharge and recover the refrigerant from the

system.

3. Disconnect the inlet and outlet hose of the heater.

4. Disconnect the high/low pressure pipe from the

evaporator core.

5. Remove five bolts securing the A/C module.

•

two bolts at evaporator

•

two bolts at heater core

•

a bolt at I/P

6. Remove the instrument panel.

7. Remove the fiber panel.

8. Remove the A/C module assembly.

Installation Procedure

1. Installation should follow the removal procedure

in the reverse order.

2. Tighten five bolts securing A/C module with the

specified torque.

3. Recharging the coolant.

4. Evacuate and recharge the A/C system.

2. Remove the high/low pressure pipe lines.

3. Remove the high/low pressure pipe lines from the

evaporator.

YAD7B490

YAD7B500

GENERAL HVAC SYSTEM  7B-25

SSANGYONG  Y200

UNIT REPAIR

COMPRESSOR

Disassembly and Assembly Procedure

1. Remove the compressor.

2. Remove the clutch driver.

•

Install the compressor holding fixture to the
compressor and hold the compressor holding
fixture using a bench vise.

•

Use the clutch hub holding tool to keep the
clutch drive plate and the hub assembly from
turning to remove the shaft nut.

•

Remove the snap ring using the ring plier.

•

Remove the clutch drive using the special tool.

•

Remove the clutch shaft key and spring.

YAD7B510

YAD7B520

YAD7B530