SsangYong Rexton. Manual - part 490

REAR AXLE  3D-13

SSANGYONG  Y200

REAR AXLE HOUSING

Removal

1. Remove the tire.

2. Remove the connecting rod of LCRV assembly &

fixing nut of axle housing bracket.

YAD3D240

YAD3D250

YAD3D260

YAD3D270

3. Disconnect the brake oil hose & oil line (pipe)

1 Brake pipe nut.

2 Brake pipe mounting clip

3 3-way connector

4 Brake pipe assembly

4. Detach the air breather.

5. Remove the propeller shaft from rear axle input

shaft.

Notice: Do alignment marks before removing.

SSANGYONG  Y200

3D-14  REAR AXLE

YAD3D280

YAD3D300

YAD3D290

6. Pull out the fixing pin of parking brake.

7. After removing the parking brake lever, pull out

the cable.

YAD3D310

8. Remove the lower arm mounting nuts and remove

the lower arm from the axle housing.

9. Detach the lower mounting of shock absorber from

the axle housing.

10. Remove the upper arm mounting nuts and remove

the upper arm from the axle housing.

REAR AXLE  3D-15

SSANGYONG  Y200

11. Remove the stabilizer bar.

YAD3D320

YAD3D330

YAD3D350

YAD3D340

12. Remove the lateral rod mounting nut and detach

the lateral rod from the axle housing.

13. Lowering the axle slowly, remove the coil spring

& spring seat.

14. Lower the axle housing by using the safety jack.

Installation

1. Placing the rear axle housing on the assembly

position, install both coil springs.

SSANGYONG  Y200

3D-16  REAR AXLE

YAD3D360

YAD3D370

YAD3D390

YAD3D380

2. Install the lateral rod in axle hosing.

Notice: Do not tighten the nuts completely.

Installation Notice

3. Install the shock absorber in axle housing.

Installation Notice

Tightening Torque

30 - 45 N•m

(22 - 33 lb-ft)

Tightening Torque

150 - 180 N•m

Tightening Torque

70 - 80 N•m

(52 - 59 lb-ft)

4. Install the stabilizer bar and upper/lower arm in

axle housing

Installation Notice

5. Install the propeller shaft of rear axle side and

tighten above the fixing bolts/nuts.

Installation Notice

30 - 45 N•m

(22 - 33 lb-ft)

150 - 180 N•m

150 - 180 N•m

Stabilizer bar cap bolt

Upper arm nut

Lower arm nut

6. Install the brake cable, air bleeder hose, oil pipe,

LCRV unit in rear axle assembly with assembled
completely.

Installation Notice

7. Bleeding the air in brake, install the tire.

12 - 23 N•m

(9 - 17 lb-ft)

6 - 8 N•m

(53 - 71 lb-in)

15 - 19 N•m

(11 - 14 lb-ft)

LCRV Mounting Bolt

Air Breather Hose Bolt

Brake Oil Pipe (M10)