SsangYong Rexton. Manual - part 487

SECTION 3D

REAR AXLE

TABLE OF CONTENTS

General Description and Operation ............... 3D-2

Specifications ................................................... 3D-2

Diagnostic Information and Procedures ........ 3D-3

Component  Locator ......................................... 3D-4

Rear Axle Assembly ......................................... 3D-4

Cross Sectional View ........................................ 3D-5

Rear Axle Shaft Assembly ............................... 3D-6

Maintenance and Repair .................................. 3D-8

On-Vehicle Service .............................................. 3D-8

Axle Shaft Assembly (With Disc Brake) .......... 3D-8

Axle Shaft Assembly (With Drum Brake) ...... 3D-11

Rear Axle Housing .......................................... 3D-13

Unit Repair ....................................................... 3D-18

Axle Assembly ............................................... 3D-18

Differential Gear Assembly ............................ 3D-19

SSANGYONG  Y200

3D-2  REAR AXLE

Axle Shaft Type

Axle Housing Type

Differential

Reduction Ratio

Oil

Type

Gear

Gasoline + A/T

Diesel + A/T

Gasoline + A/T

Diesel + A/T

Capacity

Specification

Semi-floating

Build up

Conventional Type

Hypoid Gear

3.73

4.27

4.56

4.89

1.9L

SAE 80W/90 or API GL-5

GENERAL DESCRIPTION AND OPERATION

SPECIFICATIONS

REAR AXLE  3D-3

SSANGYONG  Y200

DIAGNOSTIC INFORMATION AND PROCEDURES

Lack of Oil

Low Viscosity of Oil

Inferior Oil

Excessive Backlash of Ring Gears

Worn or Damaged Tooth of Ring and Pinion Gear

Worn or Damaged Tooth of Drive Pinion Gear

Wear of Side Bearing and Side Gear Spline

Bending of Axle Housing

Distortion of Differential Case

Wear of Pinion Shaft

Incorrect Drive Pinion Preload.

Incorrect Contact of Ring Gear and Pinion

Excessive Oil

Fault Seal of Carrier Contact Surface

Axle Housing Crack

Worn or Damaged Oil Seal

Worn or Damaged Tooth of Pinion or Side Gear

Wear of Pinion Shaft

Excessive Backlash of Pinion Gear and Side Gear

Excessive End-Play of Rear Axle Shaft

Incorrect Contact of Side Gear and Differential Case

Axle Housing Crack

Distortion or Poor Installation of Drive pinion Oil Seal

Damaged of Torn Drive Pinion Oil Seal

Loosened Bearing Collar

Worn or Damaged Universal Joint

Worn or damaged Axle Shaft Bearing

Lock of Oil

Insufficient Backlash of Gears

Excessive Preload of Bearing

Replenish

Replace

Replace

Adjust

Replace

Replace

Replace

Replace

Replace

Replace

Adjust

Reassembly

Adjust

Correct

Replace

Replace

Replace

Replace

Replace

Adjust

Replace

Replace

Replace

Replace

Replace

Replace

Replace

Replenish

Adjust

Adjust

Checks

Phenomena

Noise

(During Straight

Driving)

Oil Leakage

Noise (During Turning)

Heating

Action

SSANGYONG  Y200

3D-4  REAR AXLE

COMPONENT LOCATOR

REAR AXLE ASSEMBLY

YAD3D101

1 Axle Shaft/Tube
2 Stabilizer Bar
3 Spring Seat & Spring
4 Upper Arm

5 Shock Absorber
6 Lateral Rod
7 Input Shaft
8 Axle Housing