SsangYong Rexton. Manual - part 445

SSANGYONG  Y200

1F2-106  M161 ENGINE CONTROLS

SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS TABLE

661 589 00 46 00

Fuel Tank Cap Wrench

103 589 00 21 00

Fuel Pressure Gauge

YAA1F890

KAA1F490

SECTION 1F3

DIESEL ENGINE CONTROLS

Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.

TABLE OF CONTENTS

Description and Operation ................................. 1F3-2

Fuel System ...................................................... 1F3-2

Governor ........................................................... 1F3-4

Absolute Metering Manifold Pressure

Compensator (ALDA) ..................................... 1F3-10

Pneumatic Idle Speed Increase (PLA) ............... 1F3-11

Pneumatic Shut-Off Device (PNAB) ................... 1F3-12

Exhaust Gas Recirculation (EGR) Valve ............. 1F3-13

Component Locator ......................................... 1F3-15

Fuel Injection Pump .......................................... 1F3-15

Vacuum Pump (Sectional View) ......................... 1F3-16

Diagnostic Information And Procedure ........... 1F3-17

Vacuum Control System Test ............................ 1F3-17

Vacuum Shut-Off Leak Test ............................... 1F3-21

Idle Speed Adjustment ..................................... 1F3-23

Fuel Pump Test ................................................. 1F3-25

Injection Nozzle Test ........................................ 1F3-28

Checking and Adjusting Start Of Delivery .......... 1F3-31

Repair Instructions ............................................ 1F3-41

On-Vehicle Service ........................................... 1F3-41

Vacuum Pump .................................................. 1F3-41

Vacuum Unit Replacement ................................ 1F3-43

Fuel Pump ........................................................ 1F3-44

Injection Nozzles .............................................. 1F3-46

Injection Nozzle Repair ..................................... 1F3-48

Injection Timing Device Assembly .................... 1F3-51

Injection Timing Device ..................................... 1F3-56

Fuel Injection Pump .......................................... 1F3-58

Fuel Tank .......................................................... 1F3-64

Specifications ................................................... 1F3-66

General Specifications ...................................... 1F3-66

Fastener Tightening Specifications .................... 1F3-67

Schematic and Routing Diagrams ................... 1F3-68

EGR System ...................................................  1F3-68

Special Tools and Equipment .......................... 1F3-69

Special Tools Table ........................................... 1F3-69

SSANGYONG  Y200

1F3-2  DIESEL ENGINE CONTROLS

DESCRIPTION AND OPERATION

FUEL SYSTEM

Fuel Injection System

1 Fuel Injection Pump
2 Fuel Feed Pump
3 Overflow Valve
4 Injection Nozzle
5 Pre-filter

6 Fuel Return Hoses
7 Injection Line
8 Fuel Tank
9 Fuel Filter

10 Choke Orifice

YAD1FAA0

DIESEL ENGINE CONTROLS  1F3-3

SSANGYONG  Y200

YAD1FAB0

Fuel Injection Pump Coding

PES 5M 55C 320 RS 167

P Injection Pump

E Self - Driven

S End Flange Mounting

5 Number of Cylinders (5EA)

M Pump Size (Flange Stroke)

M - 7 mm

A - 8 mm

M, W - 8 mm, 10 mm

P - 10 mm, 11 mm, 12 mm

Z - 12 mm

O - 15 mm

55 Element Diameter

C Modification Letter

320 Assembly Number

R Direction of Rotation (clockwise)

S167 Special Version