SsangYong Rexton. Manual - part 422

SSANGYONG  Y200

1F2-2  M161 ENGINE CONTROLS

Specifications ................................................. 1F2-103

Engine Data Display Table .............................. 1F2-103

Fastener Tightening Specifications .................. 1F2-104

Fuel System Specification ............................... 1F2-105

Temperature vs Resistance ............................. 1F2-105

Special Tools and Equipment ........................ 1F2-106

Special Tools Table ......................................... 1F2-106

M161 ENGINE CONTROLS  1F2-3

SSANGYONG  Y200

ENGINE AND ECM PROBLEM CHECK REPORT

VEHICLE AND CUSTOMER INFORMATION

MIL INFORMATION

PROBLEM DESCRIPTION

CONDITION WHEN PROBLEM OCCURS

Date Problem Occurred

Customer Name

Driver Name

Purchase date

Vehicle Model

VIN

Engine Model

Km

miles

License No.

Mileage

Condition of MIL

DTC inspection
(if available)

o

 Remains on

o

 Sometimes illuminates

o

 Does not illuminate

o

 Normal

o

 Malfunction code(s) (code          )

o

 Freeze frame data (        )

o

 Engine Does Not Start

o

 Hard to Start

o

 Poor Idling

o

 Poor Driveability

o

 Engine Stall

o

 Others

o

 No cranking

o

 No initial combustion

o

 No complete combustion

o

 Slow cranking

o

 Others

o

 Incorrect first Idle

o

 Abnormal idle rpm

o

 High (rpm)

o

 Low (rpm)

o

 Idling Unstable

o

 Others

o

 Hesitation

o

 Back fire

o

 Muffler explosion (after-burning)

o

 Surging

o

 Knocking

o

 Poor performance

o

 Other

o

 Soon after starting

o

 After accelerator pedal depressed

o

 After accelerator pedal released

o

 During A/C operation

o

 Shifting from N to D or D to N

o

 At full steering

o

 Others

Problem Frequency

Weather

Ambient Temperature

Place

Engine Temperature

Engine Operation

o

 Constant 

 o

 Intermittent (times per day/month) 

 o

 Once only 

 o

 Others

o

 Fine

o

 Cloudy

o

 Rainy

o

 Snowy

o

 Various/Others

o

 Hot

o

 Warm

o

 Cool

o

 Cold (approx.____°F/____°C)

o

 Highway

o

 Suburbs

o

 Inner City

o

 Uphill

o

 Downhill

o

 Rough Road

o

 Others

o

 Cold

o

 Warming Up

o

 Before warming up

o

 After warm-up

o

 Any temp.

o

 Others

o

 Starting

o

 Just after starting (min.)      

o

 Idling      

o

 Racing      

o

 Driving

o

 Constant speed 

  o

 Acceleration

o

 Deceleration

o

 A/C switch ON/OFF 

  o

 Other

SSANGYONG  Y200

1F2-4  M161 ENGINE CONTROLS

FAILURE CODE DIAGNOSIS

CLEARING FAILURE CODES

Notice: To prevent Engine Control Module (ECM) damage, the key must be OFF when disconnecting or reconnecting
the power to the ECM (for example battery cable, ECM pigtail connector, ECM fuse, jumper cables, etc.)

Parameters listed in the table may not be exactly the same as your reading due to the type of instrument or other
factors. If a failure code is displayed during the “TROUBLE CODE” in scan tool check mode, check the circuit for
the code listed in the table below. For details of each code, turn to the page referred to under the “See Page” for
the respective “Failure Code” in the below table.

Failure codes should be cleared after repairs have been completed.

DIAGNOSTIC INFORMATION AND PROCEDURE

FAILURE CODES  TABLE

Failure

code

00

01

02

03

04

05

06

08

09

10

11

17

18

19

20

21

23

24

25

26

29

30

31

32

33

34

35

40

41

Description

Engine coolant temperature sensor low voltage

Engine coolant temperature sensor high voltage

Engine coolant temperature sensor plausibility

Intake air temperature sensor low voltage

Intake air temperature sensor high voltage

Intake air temperature sensor plausibility

Engine coolant temperature insufficient for closed loop fuel control

System voltage too low

Mass air flow sensor plausibility

Mass air flow sensor low voltage

Mass air flow sensor high voltage

Crankshaft position sensor signal failure (no engine revolution signal)

Crankshaft position sensor signal failure (rpm > max. value)

Camshaft position sensor signal : No.1 cylinder recognition failure

Crankshaft position sensor signal failure (gap recognition failure)

Transmission coding failure

CAN communication failure : ASR/MSR

CAN communication failure : ABS

Communication with transponder missing

CAN communication failure : TCU (A/T only)

CAN communication failure : ID 200h not plausible

CAN communication failure : ID 208h not plausible

CAN communication failure : communication initialization failure

Engine rpm output circuit short circuit to battery

Engine rpm output circuit short circuit to ground or open

Fuel pump relay short circuit to battery

Fuel pump relay short circuit to ground or open

Purge control valve short circuit to battery

Purge control valve short circuit to ground or open

See Page

1F2-56

1F2-56

1F2-56

1F2-52

1F2-52

1F2-52

1F2-56

1F2-28

1F2-52

1F2-52

1F2-52

1F2-13

1F2-13

1F2-17

1F2-13

1F2-80

1F2-78

1F2-78

1F2-84

1F2-78

1F2-79

1F2-79

1F2-79

1F2-67

1F2-67

1F2-33

1F2-33

1F2-41

1F2-41

M161 ENGINE CONTROLS  1F2-5

SSANGYONG  Y200

FAILURE CODES TABLE (Cont’d)

Failure

code

44

45

54

56

58

59

60

64

65

67

68

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

89

93

96

97

98

99

100

101

102

103

104

105

Description

Cooling fan (HI) relay short circuit to power

Cooling fan (HI) relay short circuit to ground or open

Purge control circuit malfunction

No.1 knock sensor signal failure

Camshaft position sensor signal : No.1 cylinder synchronization failure

CAN communication failure : MSR data transmission not plausible

CAN communication failure : ASR data transmission not plausible

No ignition voltage output (No.1 ignition coil)

No ignition voltage output (No.2 ignition coil)

Crankshaft position sensor adaptation failure

Random/Multiple Misfire

Starter signal recognition failure

No.1 injector short circuit to battery

No.1 injector short circuit to ground or open

No.2 injector short circuit to battery

No.2 injector short circuit to ground or open

No.3 injector short circuit to battery

No.3 injector short circuit to ground or open

No.4 injector short circuit to battery

No.4 injector short circuit to ground or open

Oxygen sensor high voltage

Bank 1 system short term fuel trim adaptation below lean threshold

Oxygen sensor no activity detected

Oxygen sensor not lean after overrun fuel shut -off

Oxygen sensor slow response

Oxygen sensor heater failure

Oxygen sensor heater short circuit to battery

Oxygen sensor heater short circuit to ground or open

Oxygen sensor low voltage

Bank 1 system short term fuel trim adaptation above rich threshold

Bank 1 system short term fuel trim at rich stop

Bank 1 system short term fuel trim at lean stop

Bank 1 system idle adaptation failure (above rich threshold)

Bank 1 system idle adaptation failure (below lean threshold)

Bank 1 system learning control failure (rich, low load)

Bank 1 system learning control failure (lean, low load)

Bank 1 system learning control failure (rich, high load)

Bank 1 system learning control failure (lean, high load)

Throttle position sensor 1 low voltage

Throttle position sensor 1 high voltage

See Page

1F1-62

1F1-62

1F1-41

1F1-23

1F1-17

1F1-79

1F1-79

1F1-11

1F1-11

1F1-13

1F1-25

1F1-29

1F1-37

1F1-37

1F1-37

1F1-37

1F1-37

1F1-38

1F1-38

1F1-38

1F1-72

1F1-73

1F1-72

1F1-72

1F1-72

1F1-72

1F1-72

1F1-72

1F1-72

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-47

1F1-47