SsangYong Rexton. Manual - part 385

DIESEL ENGINE MECHANICAL  1B3-115

SSANGYONG  Y200

YAD1BC70

YAD1BC60

YAD1BC80

4. Remove the bolt and then remove the camshaft

sprocket.

Notice: During removal, be careful not to drop the
sprocket with chain. Remove the chain carefully
and then pull out the sprocket.

5. Remove the chain tensioner.

6. Remove the camshaft bearing cap bolts according

to the removal order.

Notice: Remove the camshaft bearing cap bolts
of 1 first and then remove the bolts of 2 one
revolution in stages until the counter-pressure is
r e leas e d.   I n  o rd er   to   a vo id  d am a g ing  t he
camshaft, it is essential to adhere to the removal
order for the camshaft bearing caps.

YAD1BC90

7. Remove the camshaft bearing cap.

8. Pull off the camshaft.

Notice: Be careful not to miss front locking
washer.

SSANGYONG  Y200

1B3-116  DIESEL ENGINE MECHANICAL

YAD1BCM0

YAD1BCN0

YAD1BCP0

YAD1BCQ0

9. Pull out the locking washer.

Notice: Check the condition of locking washer and
replace if necessary.

Installation Procedure

1. Insert the locking washer.

2. Check the valve tappet and ensure that tappet

moves smoothly.

3. Coat the camshaft with oil and install the camshaft

onto the cylinder head so that the TDC marking
(arrow) is positioned upward vertically.

4. Install the camshaft bearing caps according to

markings(1, 2, 3 etc.).

5. Tighten the camshaft bearing cap bolts acccording

to installation order.

Installation Notice

Tighten the No. 1 bolts (light arrow) by one
revolution in stages first and then tighten the No.
2 bolts (dark arrow).

Tightening Torque

25 N•m (18 lb-ft)+ 90°

DIESEL ENGINE MECHANICAL  1B3-117

SSANGYONG  Y200

YAD1BC30

YAD1BC70

YAD1BHJ0

6. Install the camshaft sprocket to be aligned the

markings of the camshaft / camshaft bearing cap
(arrow).

Notice: Align the alignment marks on the timing
chain and sprocket.

7. Tighten the camshaft sprocket bolt.

Installation Notice

Tightening Torque

25 N•m (18 lb-ft)+ 90°

Notice:  If max. length ‘L’ of the 12-sided bolt
exceeds 53.6mm, replace it.

8. Install the chain tensioner.

Installation Notice

Replace the seal.

Before installation, by pumping in the oil approx.
10 times, fill the oil.

Tightening Torque

80 N•m (59 lb-ft)

YAD1BCS0

SSANGYONG  Y200

1B3-118  DIESEL ENGINE MECHANICAL

YAD1BC40

YAD1BC10

9. Remove the engine lock 602 589 00 40 00.

10. Check the TDC marking of OT on the crankshaft.