SsangYong Rexton. Manual - part 371

SSANGYONG  Y200

1B3-60  DIESEL ENGINE MECHANICAL

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8. Remove the washer and bolt.

9. Remove the hub by using a puller 103 589 00 33

00.

10. Pull out the radial seal (1) and be careful not to

damage the sealing surface of timing case cover.

DIESEL ENGINE MECHANICAL  1B3-61

SSANGYONG  Y200

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Installation Procedure

1. Install the hub.

Notice: Exactly align the woodruff key and the
groove of hub (arrow).

2. Install the washer and tighten the bolt.

Installation Notice

3. Install the vibration damper.

Notice: Exactly align and insert onto the straight
pin.

4. Install the crankshaft belt pulley.

Installation Notice

Align the alignment marks.

Tightening Torque

200 N•m (148 lb-ft)+ 90°

Tightening Torque

23 N•m (17 lb-ft)

SSANGYONG  Y200

1B3-62  DIESEL ENGINE MECHANICAL

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5. Install the timing sensor bracket.

Refer to “TDC Setting” in this section.

6. Install the cooling fan pulley.

Installation Notice

7. Install the cooling fan.

8. Install the fan belt.

9. Remove the engine lock 602 589 00 40 00.

10. Throughly clean the mounting bore of  the radial

seal.

11. Coat a little oil on the sealing lip of new radial (1)

and contact surface.

Notice: Don’t use grease.

12. Install the radisl seal (1) by using a sleeve 601

589 03 14 00 (4).

Notice: Align the groove of sleeve and woodruff
key (arrow).

Tightening Torque

10 N•m (89 lb-in)

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Notice: The sealing lip of the repair radial seal is
offset to the inside by 2 mm to ensure that is does
not run in any groove which the standard radial
seal may have left on the crankshaft flange.

A Standard Radial Seal
B Repair Radial Seal

DIESEL ENGINE MECHANICAL  1B3-63

SSANGYONG  Y200

FLYWHEEL AND CRANKSHAFT END COVER

Preceding Work:

Removal of the transmission

Removal of the clutch

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1 Crankshaft Flange
2 End Clver ..............................   Clean Loctite 573
3 Bolt ........................ 10 N•m (89 lb-in) Loctite 573
4 Radial Seal ............................................  Replace
5 Dowel Sleeve
6 Bolt ........................ 10 N•m (89 lb-in) Loctite 573

7 Straight Pin
8 Flywheel (Manual Transmission)
9 12-Sided Stretch Bolt

............................ Check, 45 N•m (33 lb-ft)+ 90°

10 Drive Plate (Automatic Transmission)
11 Flywheel (Automatic Transmission)