SsangYong Rexton. Manual - part 367

SSANGYONG  Y200

1B3-44  DIESEL ENGINE MECHANICAL

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26. Connect the fuel hose.

27. Install the cable channel and connect the cables

to glow plugs.

28. Replace the gasket and install the cylinder head

cover.

Installation Notice

30. C o n n e c t   t h e   w i r e s   t o   t h e   e n g i n e   c o o l a n t

temperature sensor and the glow plug sensor.

31. Replace the intake manifold gasket.

32. Install the intake manifold.

Installation Notice

29. Install the blow-by hose.

Tightening Torque

10 N•m (89 lb-in)

Tightening Torque

25 N•m (18 lb-ft)

DIESEL ENGINE MECHANICAL  1B3-45

SSANGYONG  Y200

35. Install the fuel pipe and the accelerator control

linkage.

36. Connect the fuel lines to the injection nozzles and

to the injection pump.

Installation Notice

Tightening Torque

18 N•m (13 lb-ft)

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37. Install the poly V-belt.

Notice: Be careful not to contaminate the belt.

33. Replace the O-ring of heater feed pipe and install

it to the cylinder head.

Notice: For installation, clean the hole.

34. Install the bracket of heater feed pipe to the oil

filter.

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SSANGYONG  Y200

1B3-46  DIESEL ENGINE MECHANICAL

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38. By inserting a rod into the tensioning lever upper

hole and pulling the rod, install the bolt and then
tighten the nut.

Installation Notice

39. Install the oil dipstick tube bracket.

Installation Notice

40. Hold the cooling fan with the counter holder 603

589 00 40 00 and tighten the bolt.

Tightening Torque

21 N•m (15 lb-ft)

Tightening Torque

10 N•m (89 lb-in)

DIESEL ENGINE MECHANICAL  1B3-47

SSANGYONG  Y200

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2. Install the sliding hammer 667 589 03 63 00 (5)

into the prechamber.

3. Remove the perchamber (2).

Notice: After removing the prechamber, cover over
the bores with clean rag.

4. Inspect the prechamber.

Notice: If the prechamber seats in the cylinder
head are leaking or if the prechambers are
replaced, the sealing surfaces in the cylinder head
must be remachined.

PRECHAMBER

Preceding work: Removal of glow plug

Removal of fuel injection nozzle

Tools Required

603 589 00 09 00

Serration Wrench

667 589 03 63 00

Sliding Hammer

Removal Procedure

1. Using the serration wrench 603 589 00 09 00 (4),

remove the threaded ring (1).