SsangYong Rexton. Manual - part 359

SSANGYONG  Y200

1B3-12  DIESEL ENGINE MECHANICAL

YAD1BAB0

YAD1BAC0

YAD1BAD0

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5. Remove the drain plug and seal from the cylinder

block and drain the coolant completely.

Installation Notice

Tightening Torque

30 N•m (22 lb-ft)

6. Disconnect the lower coolant hose from the

radiator.

7. Disconnect the upper coolant hose from the

radiator.

8. Remove the radiator grille mounting screws and

radiator grille.

9. Remove the front end upper member mounting

blots and front end upper.

Installation Notice

After draining, replace the seal and reinstall the
drain plug.

Tightening Torque

30 - 40 N•m

(22 - 30 lb-ft)

DIESEL ENGINE MECHANICAL  1B3-13

SSANGYONG  Y200

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YAD1BAG0

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10. Remove the hoses (air intake to intercooler,

intercooler to intake duct).

11. Loosen the cooling fan shroud bolts and remove

the cooling fan shroud.

Installation Notice

12. Remove the air cleaner to turbo charger hose(2)

with blow by hose(1).

13. Disconnect the exhaust gas recirculation (EGR)

valve hose and necessary hoses and pipes.

Tightening Torque

3 - 7 N•m

(27 - 62 lb-in)

SSANGYONG  Y200

1B3-14  DIESEL ENGINE MECHANICAL

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YAD1BAL0

YAD1BAM0

YAD1BAN0

14. Remove the turbo charge to exhaust pipe bolts

and separate the exhaust pipe flange from the
turbo charger.

Installation Notice

Tightening Torque

30 N•m (22 lb-ft)

15. Disconnect the accelerator cable from the control

linkage.

Notice: After installation of accelerator cable,
check the engine idling and operation condition.

16. Disconnect the brake booster hose from vacuum

pump.

17. Disconnect the fuel feed line with prefilter from

the feed pump on injection pump.

DIESEL ENGINE MECHANICAL  1B3-15

SSANGYONG  Y200

YAD1BAP0

YAD1BAQ0

YAD1BAR0

YAD1BAS0

18. Remove the A/C compressor IN/OUT pipes.

Notice: Evacuate the refrigerant before removal.

19. Remove the power steering pump lines.

Notice: Completely drain the fluid.

20. Remove the fuel lines from the fuel filter and cover

the filter with plug.

21. Disconnect the coolant hose from the water inlet.