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SsangYong Rexton. Manual - part 35

DI02-31

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

Y220_02093

<Circuit diagram of knock sensor>

Ground

Signal

Ground

Notice

The knock sensor should be tightened with the specified tightening torque. Otherwise, the engine output may
be decreased and the “ENGINE CHECK” warning lamp may come on. The internal resistance of the sensor is
approx. 4.7 k

Ω

Ω.

Knock sensor

DI02-32

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

Y220_02094

CRANKSHAFT

3. Crankshaft main bearing shells, upper

4. Upper thrust bearing

5. Crankshaft

6. Crankshaft main bearing shells, lower

7. Lower thrust bearing

8. Crankshaft main bearing cap

9. Crankshaft thrust bearing cap

10. 12-sided stretch bolt ....... 55 ± 5.0 Nm, 90° + 10°

Preceding Works: Removal of end cover

Removal of pistons
Removal of crankshaft sprocket

DI02-33

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

Y220_02095

1. Crankshaft

2. Crankshaft main bearing shells, upper

3. Upper thrust bearing

4. Crankshaft main bearing shells, lower

5. Lower thrust bearing

Notice

The clearance between bearing shell and bore and between
bearing shell and journal are various. Refer to the table
on next page to select bearings when installing.

ARRANGEMENT OF THRUST WASHERS AND BEARINGS

DI02-34

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

Dimensions of Crankshaft Main Bearing

Bearing Clearance

Matching the Fit Bearing Journal Width to Thrust Washers

Matching the Crankshaft Bearing Shells to Basic Bearing Bore in Crankcase

Notice

• Measure the crankshaft axial clearance and correct if necessary with appropriate thrust washers.

• Thrust washers of the same thickness must be installed on both sides of the fit bearing.

Matching Crankshaft Bearing Shells to Basic Bearing Journal of Crankshaft

(mm)

When new

Wear limit

When new

Wear limit

Radial clearance

Axial clearance

Crankshaft Bearing

0.027 ~ 0.051

Max. 0.070

0.100 ~ 0.254

Max. 0.300

Thrust Bearing

0.026 ~ 0.068

Max. 0.080

Description

Color

Blue

Yellow

Red

White

Violet

Crankshaft Journal

57.965 ~ 57.960

57.960 ~ 57.955

57.955 ~ 57.950

57.950 ~ 57.945

57.945 ~ 57.940

Upper Main Bearing

2.260 ~ 2.255

2.265 ~ 2.260

2.270 ~ 2.265

Lower Main Bearing

2.260 ~ 2.255

2.265 ~ 2.260

2.270 ~ 2.265

2.275 ~ 2.270

2.280 ~ 2.275

Fit bearing Journal Width

24.500 ~ 24.533

24.600 ~ 24.633

24.70 ~ 24.733

24.900 ~ 24.933

25.000 ~ 25.033

Thrust Washer Thickness

2.15

2.20

2.25

2.35

2.40

Marking of Bearing journals on Crank Webs

blue or white - blue

yellow or white - blue

red or white - blue

Relevant Crankshaft Bearing Shell With Color Coding

blue or white - blue

yellow or white - yellow

red or white - red

Marking of Basic Bearing Bore in Lower Parting Surface

1 punch mark or blue

2 punch marks or yellow

3 punch marks or red

Relevant Crankshaft Bearing Shell With Color Coding

blue or white - blue

yellow or white - yellow

red or white - red

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