SsangYong Rexton. Manual - part 32

DI02-19

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

Preceding Works:

- Removal of fan belt

- Removal of fuel supply and return lines

- Removal of intake manifold mounting bracket

Removal

1. Remove the injector fuel line and connector, and glow

plug connector

2. Remove the cylinder head cover.

3. Remove the camshaft position sensor.

Y220_02065

Y220_02063

Y220_02062

Notice

Plug the openings of injector holes and common rail
with the protective caps.

DI02-20

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

7. Remove the camshaft bearing cap bolts so that the

tightening force can be relieved evenly.

• Intake: #1, #3, #6

• Exhaust: #7, #9, #12

* However, there is no specific removal sequence.

5. Remove the chain tensioner.

Preceding work: removal of EGR pipe and oil dipstick tube

6. Hold the camshafts and remove the intake camshaft

sprocket and exhaust camshaft sprocket.

4. Mark on the intake camshaft sprocket and exhaust

camshaft sprocket for timing setting during installation.

Y220_02069

Y220_02068

Y220_02067

Y220_02066

Intake

Exhaust

DI02-21

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

• Intake: #2, #4, #5

• Exhaust: #8, #10, #11

* Do not remove the bolts at a time completely. Remove

them step by step evenly or camshaft can be seriously
damaged.

8. Remove the intake and exhaust camshafts from the

cylinder head.

9. Remove the finger follower and the HLA device.

Y220_02071

Y220_02070

Notice

Avoid contact with hot metal parts when removing
the HLA device immediately after stopping the
engine.

DI02-22

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

1. Install the HLA device and finger follower. Check the HLA

device with the diagnosis procedures before installation.

2. Place the bearing cap with the OT marks on both

camshafts facing upward.

3. Tighten the camshaft bearing cap bolts.

• Intake: #2, #4, #5

• Exhaust: #8, #10, #11

• Intake: #1, #3, #6

• Exhaust: #7, #9, #12

Tightening torque

25 Nm

Installation

Y220_02072

Y220_02073

1

2

3

4

5

6

7

8

9

10

11

12

Y220_02074

1

2

3

4

5

6

7

8

9

10

11

12

Y220_02075

Notice

• Put the cylinder head on the locating pins.

Notice

• Apply the sealant on the cap (#12) for the vacuum

pump when installing.

• Apply the oil on the bearing journals before

installation.

Notice

Check the finger follower positions and align if
needed.

Intake

Exhaust