SsangYong Rexton. Manual - part 26

DI01-58

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

36. Remove the piston assembly from the cylinder block.

A. Unscrew the bearing cap bolts.

Installation Notice

* Tighten the bolts from #1 cap.

C. Remove the piston assembly through the cylinder.

Installation Notice

* Align the oil grooves in bearing cap and connecting

rod.

B. Remove the bearing caps and lower bearing shells.

Y220_01128

Y220_01129

Y220_01130

Y220_01131

Tightening torque

25 ± 2.5 Nm

35. Unscrew the bolts and remove the oil strainer assembly.

Installation Notice

Step 1

Step 2

55 ± 5.0 Nm

90° + 10°

Notice

Do not mix up upper and lower crankshaft bearing
shells.

DI01-59

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

D. Remove the snap ring piston pin from the piston.

E. Disassemble the piston and connecting rod.

F. Remove the piston rings from the piston.

Installation Notice

Replace the piston ring, bearing and snap ring with
new ones.

37. Lock the flywheel and remove the center bolt and

crankshaft pulley.

Installation Notice

38. Remove the timing chain cover assembly.

A. Remove the cover bolts.

Installation Notice

B. Hold the timing chain and remove the timing chain

cover by tapping it with a rubber hammer and a
screwdriver.

Installation Notice

Apply the sealant on the parting surface.

Y220_01132

Y220_01133

Y220_01134

Y220_01135

Tightening torque

325 ± 33 Nm,

90° + 10°

Tightening torque

10 ± 1.0 Nm

DI01-60

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

39. Remove the timing chain guide rail and timing chain.

• Remove the HP pump assembly.

41. Remove the crankshaft sprocket with a special tool.

Y220_01136

Y220_01138

Y220_01139

Y220_01137

40. Remove the HP pump bolts and the HP pump bracket

bolts.

DI01-61

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

Y220_01141

Y220_01140

Note

• Install in the reverse order of removal.

• Tighten the fasteners with the specified tightening torques.

• Replace the gaskets and bearings with new ones.

• Make sure to install the gaskets in correct direction.

42. Remove the flywheel and the crankshaft strainer.

Installation Notice

43. Unscrew the bolts and remove the crankshaft bearing

caps.

Installation Notice

Tightening torque

45 ± 5.0 Nm,

90° + 10°

Tightening torque

55 ± 5.0 Nm,

90° + 10°

Notice

• Remove the bearing cap bolts from inside to outside

with a pair.

• Do not mix up the crankshaft bearing caps and

shells.