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SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 421

ABS/ESP SYSTEM

STAVIC - 2004.09

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ABS/ESP Forced Operation

Operation

Operation / Non-operation

Name

Front LH Inlet

Front LH Outlet Valve

Front RH Inlet

Front RH Outlet Valve

Rear (or RL) Inlet Valve (x1)

Rear (or RL) Outlet Valve (x1)

(Rear RH Inlet Valve (x2))

(Rear RH Outlet Valve (x2))

TCS Valve Primary (x3)

TCS Valve Secondary (x3)

ESV Valve Primary (x3)

ESV Valve Secondary (x3)

Motor Pump

ABS/ESP SYSTEM

STAVIC - 2004.09

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

Sensor Initialzation (SCAN 100)

INTIALIZE SENSOR(Only ESP)

INTIALIZE SENSOR

1] LONGITUDINAL ACCEL SENSOR(4WD only)

2] LATERAL ACCEL SENSOR

3] PRESSURE SENSOR

4] ABOVE 1, 2, 3 ALL SENSOR

Select one of the above items

INTIALIZE SENSOR

LONGITUAINAL ACCEL SENSOR(4WD only)

DO YOU START INITIALIZE ? (Yes/No)

CONDITION :

ENGINE IS NOT RUNNING.

VEHICLE STATUS IS FLAT.

DO NOT PUT THE BRAKE PEDAL.

PROCEDURE :

MUST BE FOLLOW THE ABOVE CONDITION.

IF YOU START "INITIALZE SENSOR",

ADART TO AUTOMATIC.

ABS/ESP SYSTEM

STAVIC - 2004.09

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

9. AIR BLEEDING

The vehicle equipped only with ABS can use the conventional air bleeding procedure, however, the vehicle equipped with
ESP should use the oil supply device with compressor to bleed the air.

Rear

Air bleeding should be done when:

1. After removal and installation of the brake master cylinder.

2. After removal and installation of the ABS HECU.

3. After removal and installation of the brake oil pipes and hoses.

4. After replacing the brake fluid.

5. Braking force is not made properly.

Front

Oil supply

Oil return

ABS/ESP SYSTEM

STAVIC - 2004.09

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

Air bleeding procedures

1. Apply the parking brake and start the engine when the shift lever is at “P” position.

2. Connect the oil supply device (air bleeding device) with air compressor to brake reservoir. The oil supply device

should be filled with sufficient oil.

3. Loosen the air bleed screw in caliper and place an empty container under the screw.

4. Bleed the air in each wheel by using diagnostic device (SCAN 100). At this time, the modulator motor runs for 180

seconds.

5. Simultaneously, run the oil supply device to supply oil and depress the brake pedal repeatedly.

This procedure needs at least 3 persons for doing below jobs:

1) Collect the bleeding oil into the container.

2) Depress the brake pedal repeatedly.

3) Check the conditions of oil supply device.

6. Repeat the step 4 through 5 until clear brake fluid comes out of air bleed screw.

7. Perform the same procedures at each wheel.

Notice

Replace the brake oil at every 2 years.

Notice

•

Always bleed the air after replacing the brake fluid or master cylinder, caliper, brake hose and pipe.

•

Never reuse the used brake fluid.

•

Do not pump the brake pedal too fast. It may cause some troubles for air bleeding operation.

•

Be careful not to splash the brake fluid on painted area or body.

•

Check the connection areas for leaks after air bleeding.

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