SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 341

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

62

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

45. Partially engage the 5/R gear shift fork to the shift rail.

42. Install the 1/2 gear shift rail in the transmission adaptor.

43. Partially engage the 1/2 shift fork to the shift rail.

44. Install the shift lug on the 1/2 shift rail. Install the reverse

lock spring, reverse lock plate and reverse lock bolts.

 [Notice]

Align the 1/2 gear shift lug and interlock plate mating surface.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

63

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

49. Install the spring pin into the 1/2 shift fork. (longer size:

t= 6 x 28)

46. Install the 5/R shift lug and 5/R shift fork on the shift rail.

47. Install the spring pin into the 1/2 shift lug. (intermediate

size: t= 6 x 25)

48. Install the spring pin into the 5/R shift lug. (intermediate

size: t= 6 x 25)

 [Notice]

Align the 5/R shift lug and the interlock plate surface.

 [Notice]

Place the spring pin with the pin slot facing to the shaft.

 [Notice]

Place the spring pin with the pin slot facing to the shaft.

 [Notice]

Place the spring pin with the pin slot facing to the shaft.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

64

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

50. Install the spring pin into the 5/R shift fork. (longer size:

t= 6 x 28)

51. Install the reverse lock plate and reverse lock spring on

the 1/2 shift rail.

52. Install the stopper plate on the 3/4 shift rail and insert the

spring pin. (intermediate size: t= 6 x 25)

 [Notice]

Place the spring pin with the pin slot facing to the shaft.

 [Notice]

Place the spring pin with the pin slot facing to the shaft.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

65

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

56. Apply the sealant to the extension housing. Press down

the extension housing against the adaptor.

53. Apply the sealant to the transmission housing.

54. Install the gear assembly and the adaptor to the

transmission housing.

55. Install the speedometer driven gear on the output shaft

and install the ball bearing by using a press.

 [Notice]

Sealant: LOCTITE 5900

 [Notice]

Sealant: LOCTITE 5900