SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 336

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

42

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

16. Remove the 5/R synchronizer hub assembly, the reverse

gear and the shift fork at a time.

14. Remove the 5th gear synchronizer ring.

15. Remove 5/R gear retainer ring from the shaft with a ring

pliers.

17. Remove the counter reverse gear.

 [Notice]

Store the ring with the relevant gear to prevent incorrect
installation.

 [Notice]

Store at a safe place not to be mixed with other synchronizer
rings.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

43

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

21. Remove the gear assembly from the housing.

20. Remove the transmission adaptor from the transmission

housing.

18. Remove the counter reverse gear needle bearing.

19. Remove the interlock bolt.

 [Notice]

Be careful not to damage the adaptor mating surface.

 [Notice]

Do not forcefully remove the gear assembly. It may damage
the level grooves resulting in incorrect installation. Carefully
remove the gear assembly.

 [Notice]

Store the needle bearing with the relevant gear.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

44

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

25. Remove the 3/4 gear retainer ring.

24. Place the output shaft assembly with the 1st gear facing

down and remove the intermediate taper roller bearing
with a special tool.

23. Remove the shift rail and shift fork. Place the output shaft

and counter gear on the special tool.

22. Remove the main and counter gear assembly.

• Pull out the pins from 5/R and 1/2 shift rails and

remove the shift rails through rear section of adaptor.

• Pull out the locking pins from shift forks.

 [Notice]

Be careful not to lose or mix the retainer ring.

 [Notice]

•

To prevent the bearing damage, securely seat the special
tool before removing the intermediate taper roller bearing
that is pressed in.

•

Do not use general bearing puller.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

45

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

29. Remove the main taper roller bearing.

28. Remove the reverse gear inner race.

26. Remove the 3/4 gear synchronizer hub and single

synchronizer sleeve and 3rd gear with a special tool.
Pull out the needle bearing.

27. Loose the 1/2 gear and hub and double synchronizer

sleeve with a press.