SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 328

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

10

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

1. Transmission front housing

2. Input shaft oil seal

3. Front cover

4. Hexagon flange bolt (17 ~ 26 Nm)

5. Oil drain plug

6. Sealing

7. Pin

8. Input shaft

9. Clutch 4th gear

10. Taper roller bearing (main)

11. Taper roller bearing

12. Counter shaft

13. Taper roller bearing (counter)

14. Output shaft

15. Inner race (reverse)

16. Inner race (1st)

17. Needle bearing

18. 1st gear

19. 1st clutch gear

20. Synchro outer ring

21. Synchro - middle cone

22. Synchro inner ring

23. Synchro spring

24. Synchro key

25. Synchro hub

26. Double synchro sleeve

27. 2nd gear

28. 3rd gear

29. 3rd clutch gear

30. Synchro hub (3 & 4th)

31. Synchro ring (4/5/R)

32. Single synchro sleeve

33. Retainer ring

34. Adaptor dowel pin

35. Reverse idler shaft

36. Dowel pin

37. Bearing

38. Reverse idler gear

39. Reverse idler spacer

40. Reverse idler bracket

41. Retainer ring

42. Reverse lock nut

43. Transmission adaptor

44. Input shaft spacer

45. Counter spacer

46. Reverse needle bearing

47. Reverse gear

48. Reverse clutch gear

49. Reverse counter gear

50. Synchro hub

51. Counter 5th gear

52. 5th needle bearing

53. 5th gear

54. 5th clutch gear

55. Thrust washer

56. Spring pin

57. 5th outside retainer ring

58. 5th retainer ring

59. Counter shaft bushing

60. Counter roller bearing assembly

61. Retainer ring

62. Extension housing

63. Output shaft oil seal

64. Offset plate

65. Counter screw

66. Top cover

67. Counter oil seal

68. Shift shaft

69. Shift lever

70. Detent pin

71. Joint pin

72. Retainer ring

73. Semi remote lever assembly

74. Rear flange

75. Ball bearing

76. Lock nut

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

11

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

Front View and Rear View

Front view

Rear view

1. Oil filler plug

(tightening torque: 40 ~ 50 Nm)

2. Shift rug (3 & 4th)

3. Spring pin (6 x 25)

4. Shift rug (5 & reverse)

5. Shift rail (5 & reverse)

6. Backup lamp switch

(tightening torque: 30 ~ 40 Nm)

7. Shift rail (3 & 4th)

8. Interlock bolt

(tightening torque: 40 ~ 50 Nm)

9. Shift lever

10. Interlock plate

11. Shift rail (1 & 2nd)

12. Shift rug (1& 2nd)

13. Shift fork (3 & 4th)

14. Input shaft

15. Counter shaft

16. Reverse idler assembly

17. Spring pin (6 x 25)

18. Spring pin (6 x 25)

19. Backup lamp switch

20. Concentric slave cylinder adaptor

(8) Apply Loctite 243

(6) Apply Loctite DRI LOC 200

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

12

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

Cross Sectional Diagram of Major Components

Shift rail and 5/R gear

Offset lever

1/2 shift rail

5/R shift rail

3/4 shift rail

A. Apply Long-term grease MoS2

5. Apply Loctite DRI LOC 200

10. Apply Loctite 5900

1. Reverse lock spring

2. Reverse lock plate

3. Reverse lock bolt

4. Stopper plate

5. Air vent

(tightening torque: 30 ~ 40 Nm)

6. Lock washer

7. TGS bushing

8. Outer spring pin

9. TGS pin

10. Lock bolt

(tightening torque: 17 ~ 26 Nm)

11. Offset lever

12. Offset lever bushing

13. Rolling plunger

14. Return spring

15. Spring plug

(tightening torque: 30 ~ 35 Nm)

A. Apply Long-term grease MoS2

when installing the offset lever.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

13

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

Power Flows

1st gear

Counter shaft

2nd gear

4th

gear

3rd

gear

2nd

gear

1st

gear

Reverse

gear

5th

gear

4th

gear

3rd

gear

2nd

gear

1st

gear

Reverse

gear

5th

gear