SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 93

 

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SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 93

 

 

DI02-47

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

Notice

The snap rings should be replaced with new one.

5. Lubricate piston pin and push in by hand.

4. Fit the piston onto connecting rod so that the marking

on piston crown and locking slot are facing to straight
ahead direction.

Notice

Install the piston so that the piston recess (marking)
or the stamped surface of connecting rod is facing to
straight ahead direction.

Notice

Do not heat up the piston.

6. Place new snap rings into the grooves.

7. Lubricate the cylinder bore, connecting rod bearing

journals, connecting rod bearing shells and pistons.

8. Push piston into the cylinder with a wooden stick.

Notice

The marking on the piston crown must be facing to
straight ahead direction.

9. Insert connecting rod bearing shells.

Notice

The upper and lower connecting rod bearings have
same appearance. Therefore, make sure to check
the part number before replacing them.

Install bearing rod bearing cap so that so that the
retaining lugs are on the same side of the
connecting rod bearing.

DI02-48

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

10. Measure stretch shaft diameter of the connecting rod

bolts.

Limit “C”

7.1 mm

0.5 ~ 1.5 mm

Specified value

40 ± 5.0 Nm,

90° + 10°

Tightening torque

12. Position piston to TDC and measure the distance between

piston and mating surface of crankcase.

Measure at both ends of axial direction.

11. Lubricate the new connecting rod bolts and tighten.

Installation Notice

• End play of connecting rod cap

Permissible piston

protrusion

0.765 ~ 1.055 mm

DI02-49

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

Special Tools and Equipment

Name and Part Number

Application

Piston protrusion measuring jig

Y99220122B

Piston insertion jig

Y99220172B

DI02-50

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

HIGH PRESSURE PUMP (HPP)

1. Inlet Metering Valve (IMV)

2. Hydraulic pressure head

3. Plunger

4. Drive shaft and cam ring

5. Housing

6. Roller and shoe

7. Low pressure pump

8. Fuel temperature sensor

9. Venting

10. High fuel pressure supply line

11. Pressure regulator

COMPONENTS LOCATOR

Low pressure line

High pressure

line

Venturi return line

Fuel temperature sensor

High pressure

supply line

IMV connector

Inlet Metering

Valve (IMV)

 

 

 

 

 

 

 

Content   ..  91  92  93  94   ..