SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 36

1D-8

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

COOLANT DRAIN AND FILL UP

Draining & Filling up Procedure

1. Loosen the cap a little and release pressure and remove

the cap.

Notice

For the risk of scalding, the cap must not be opened
unless the coolant temperature is below 90°C (194°F).

2. Loosen the radiator hose and drain the coolant.

Notice

Collect coolant by using a proper container.

3. Drain the coolant from the crankcase by inserting a hose

(dia. 14 mm) onto the drain bolt on the side of crankcase
(exhaust manifold) and by loosening the plug.

Notice

•

Just loosen the drain plug to drain the coolant and
do not remove the plug completely.

•

Collect coolant by using proper container.

4. After complete draining of the coolant, remove the hose

connector to drain plug and reinstall the drain plug.

Installation Notice

5. Tighten the radiator lower drain cock.

ON-VEHICLE SERVICE

Tightening torque

30 Nm (22 lb-ft)

REPAIR INSTRUCTIONS

1D-9

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

6. Remove the de-aeration hose clamp in the coolant pump

and remove the de-aeration hose.

7. Fill up the coolant through the coolant reservoir tank.

Notice

•

Match the anti-freeze and the water ratio to
50 : 50.

•

Supplement the coolant until the coolant overflows
to the de-aeration hose.

8. Insert the de-aeration hose and completely tighten the

clamp.

9. Check the coolant level in the coolant reservoir tank.

10. Warm up (until thermostat is opened) the engine and

recheck the coolant level in the reservoir tank and fill up
the coolant if necessary.

1D-10

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

COOLANT CONNECTION FITTING

Preceding Work: Removal of cooling fan shroud

1. Bolt (M8 X 100, 2 pieces)

........................ 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

2. Engine hanger bracket

3. Coolant outlet port

4. O-ring

5. Hose mounting clamp

6. Hose

1D-11

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Removal & Installation Procedure

1. Drain coolant from the radiator.

2. Remove the hose mounting clamp (5) and disconnect

the coolant hose (6).

3. Remove the two bolts (1), the engine hanger bracket (2)

and coolant outlet port (3).

Installation Notice

Replace the O-ring with new one.

4. Installation should follow the removal procedure in the

reverse order.

5. Fill up the coolant as specified.

6. Check the leaks in the cooling system.

Specified value

22.5 ~ 27.5 Nm

 (16.6 ~ 20.3 lb-ft)